Purification of Carbon Dioxide
First Claim
Patent Images
1. A process for purifying crude carbon dioxide fluid comprising at least one “
- light”
impurity and at least one “
heavy”
impurity, said process comprising;
cooling said crude carbon dioxide fluid above the triple point pressure of carbon dioxide by indirect heat exchange to produce cooled crude carbon dioxide fluid;
feeding said cooled crude carbon dioxide fluid to a first column system for mass transfer separation to produce “
light”
impurity-enriched overhead vapor and “
light”
impurity-depleted carbon dioxide bottoms liquid comprising said “
heavy”
impurity;
re-boiling said first column system by vaporizing “
light”
impurity-depleted bottoms liquid by indirect heat exchange to provide vapor for said first column system;
feeding “
light”
impurity-depleted bottoms liquid from said first column system to a second column system for mass transfer separation to produce carbon dioxide-enriched overhead vapor and “
heavy”
impurity-enriched bottoms liquid;
providing carbon dioxide-enriched liquid as reflux for said second column system;
re-boiling said second column system by indirect heat exchange to provide vapor for said second column system;
wherein said first and second column systems operate above the triple point pressure and below the critical pressure of carbon dioxide;
wherein said process comprises at least one heat pump cycle using as working fluid carbon dioxide-containing fluid from said second column system;
wherein said second column system is re-boiled by at least partially vaporizing at least one “
heavy”
impurity-enriched liquid in or taken from said second column system by indirect heat exchange against carbon dioxide-containing vapor from said second column system; and
wherein said overhead vapor from said first column system comprises carbon dioxide and at least a portion of said carbon dioxide is recovered from said overhead vapor to produce “
light”
impurity-rich residual gas and recovered carbon dioxide.
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Accused Products
Abstract
In a process for separating at least one “heavy” impurity such as hydrogen sulfide from crude carbon dioxide comprising significant quantities of at least one “light” impurity such as non-condensable gases, involving at least one heat pump cycle using carbon dioxide-containing fluid from the process as the working fluid, the “light” impurity is removed from the crude carbon dioxide and carbon dioxide is subsequently recovered from the removed “light” impurity, thereby improving overall carbon dioxide recovery and efficiency in terms of energy consumption.
5 Citations
74 Claims
-
1. A process for purifying crude carbon dioxide fluid comprising at least one “
- light”
impurity and at least one “
heavy”
impurity, said process comprising;cooling said crude carbon dioxide fluid above the triple point pressure of carbon dioxide by indirect heat exchange to produce cooled crude carbon dioxide fluid; feeding said cooled crude carbon dioxide fluid to a first column system for mass transfer separation to produce “
light”
impurity-enriched overhead vapor and “
light”
impurity-depleted carbon dioxide bottoms liquid comprising said “
heavy”
impurity;re-boiling said first column system by vaporizing “
light”
impurity-depleted bottoms liquid by indirect heat exchange to provide vapor for said first column system;feeding “
light”
impurity-depleted bottoms liquid from said first column system to a second column system for mass transfer separation to produce carbon dioxide-enriched overhead vapor and “
heavy”
impurity-enriched bottoms liquid;providing carbon dioxide-enriched liquid as reflux for said second column system; re-boiling said second column system by indirect heat exchange to provide vapor for said second column system; wherein said first and second column systems operate above the triple point pressure and below the critical pressure of carbon dioxide; wherein said process comprises at least one heat pump cycle using as working fluid carbon dioxide-containing fluid from said second column system; wherein said second column system is re-boiled by at least partially vaporizing at least one “
heavy”
impurity-enriched liquid in or taken from said second column system by indirect heat exchange against carbon dioxide-containing vapor from said second column system; andwherein said overhead vapor from said first column system comprises carbon dioxide and at least a portion of said carbon dioxide is recovered from said overhead vapor to produce “
light”
impurity-rich residual gas and recovered carbon dioxide.- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52)
wherein said working fluid is expanded as required either prior to said optional vaporization and warming to produce said warmed carbon dioxide-containing gas, or after said cooling and optional condensation to produce said cooled carbon-dioxide containing recycle fluid prior to recycling said recycle fluid to said second column system.
- light”
-
35. The process of claim 1, wherein said working fluid is carbon dioxide-enriched overhead vapor, said heat pump cycle comprising:
-
warming said carbon dioxide-enriched overhead vapor by indirect heat exchange to produce warmed carbon dioxide-enriched gas; compressing said carbon dioxide-enriched gas to produce compressed carbon dioxide-enriched recycle gas; using said compressed carbon dioxide-enriched recycle gas to provide at least a part of the reboil duty required to vaporize said “
heavy”
impurity-enriched liquid(s) thereby cooling and at least partially condensing said compressed carbon dioxide-enriched recycle gas to produce carbon dioxide-enriched liquid;expanding said carbon dioxide-enriched liquid to produce expanded carbon dioxide-enriched liquid; and using at least a portion of said expanded carbon dioxide-enriched liquid to provide said reflux to said second column system.
-
-
36. The process of claim 1, wherein said working fluid is an “
- heavy”
impurity-enriched liquid from said second column system, said heat pump cycle comprising;expanding said “
heavy”
impurity-enriched liquid to produce expanded “
heavy”
impurity-enriched liquid;at least partially vaporizing said expanded “
heavy”
impurity-enriched liquid by indirect heat exchange against said carbon dioxide-enriched overhead vapor to produce “
heavy”
impurity-enriched vapor and at least partially condensed carbon dioxide-enriched overhead vapor;compressing said “
heavy”
impurity-enriched vapor to produce compressed “
heavy”
impurity-enriched recycle vapor;cooling said compressed “
heavy”
impurity-enriched recycle vapor by indirect heat exchange to produce cooled “
heavy”
impurity-enriched recycle vapor; andfeeding said cooled “
heavy”
impurity-enriched recycle vapor to said second column system,wherein said at least partially condensed carbon dioxide-enriched overhead vapor is used at least in part as said carbon dioxide-enriched liquid providing said reflux to said second column system.
- heavy”
-
37. The process of claim 36, wherein said “
- heavy”
impurity-enriched vapor is warmed by indirect heat exchange to produce warmed “
heavy”
impurity-enriched vapor prior to compression.
- heavy”
-
38. The process of claim 1, wherein said “
- light”
impurity-rich residual gas is warmed by indirect heat exchange and purged from said process.
- light”
-
39. The process of claim 1, wherein said “
- light”
impurity-rich residual gas is warmed by indirect heat exchange and added to carbon dioxide gas removed as product from said second column system.
- light”
-
40. The process of claim 1, wherein at least one “
- light”
impurity is selected from the group consisting of hydrogen;
methane;
C2 hydrocarbons; and
mixtures thereof, said “
light”
impurity-rich residual vapor being used as a fuel for combustion to produce combustion product gas.
- light”
-
41. The process of claim 40, wherein heat is recovered from said combustion product gas by indirect heat exchange.
-
42. The process of claim 1, wherein said crude carbon dioxide fluid comprises carbon dioxide in an amount of at least about 50 mol %.
-
43. The process of claim 1, wherein said crude carbon dioxide fluid comprises said at least one “
- light”
impurity in an amount of no more than about 50 mol % in total.
- light”
-
44. The process of claim 1, wherein said crude carbon dioxide fluid comprises said at least one “
- heavy”
impurity in an amount of no more than about 50 mol % in total.
- heavy”
-
45. The process of claim 1 wherein at least one “
- light”
impurity is selected from the group consisting of nitrogen;
oxygen;
argon;
neon;
xenon;
krypton;
carbon monoxide;
nitric oxide;
nitrous oxide;
hydrogen;
helium;
methane; and
C2 hydrocarbons.
- light”
-
46. The process of claim 1, wherein at least one “
- heavy”
impurity is selected from the group consisting of hydrogen sulfide;
methanol;
C3 to C8 hydrocarbons;
carbon disulfide;
carbon oxysulfide;
dimethyl sulfide and other organic sulfur compounds;
nitrogen dioxide, sulfur dioxide;
sulfur trioxide; and
ammonia.
- heavy”
-
47. The process of claim 1, wherein at least one “
- heavy”
impurity is hydrogen sulfide.
- heavy”
-
48. The process of claim 47, wherein at least one “
- light”
impurity is selected from the group consisting of nitrogen;
argon;
helium;
methane; and
ethane.
- light”
-
49. The process of claim 1, wherein said “
- light”
impurity-rich residual gas comprises methane, nitrogen and helium, said process comprising rejecting nitrogen and helium from methane and recovering helium from the rejection process.
- light”
-
50. The process of claim 1, wherein the operating pressure(s) of said first column system is from about 10 bar to about 60 bar, and preferably from about 30 bar to about 50 bar.
-
51. The process of claim 1, wherein the operating pressure(s) of said second column system is from about 5.2 bar to about 40 bar, and preferably from 15 bar to about 25 bar.
-
52. The process of claim 1, wherein the process is auto-refrigerated.
-
53. Apparatus for purifying crude carbon dioxide fluid comprising at least one “
- light”
impurity and at least one “
heavy”
impurity, said apparatus comprising;a first heat exchanger for cooling said crude carbon dioxide fluid by indirect heat exchange to produce cooled crude carbon dioxide fluid; a first column system in fluid flow communication with said first heat exchanger for separating said cooled crude carbon dioxide fluid by mass transfer separation to produce “
light”
impurity-enriched overhead vapor and “
light”
impurity-depleted carbon dioxide bottoms liquid comprising said “
heavy”
components, said first column system comprising a first re-boiler for re-boiling by indirect heat exchange bottoms liquid produced by said first column system;a second column system in fluid flow communication with said first column system for separating said bottoms liquid from said first column system by mass transfer separation to produce carbon dioxide-enriched overhead vapor and bottoms liquid enriched with said heavy impurity; a second heat exchanger in fluid flow communication with said second column system for warming carbon dioxide-enriched overhead vapor from said second column system by indirect heat exchange to produce warmed carbon dioxide-enriched gas; a first compressor in fluid flow communication with said second heat exchanger for compressing said warmed carbon dioxide-enriched gas to produce compressed carbon dioxide-enriched recycle gas; a third heat exchanger in fluid flow communication with said first compressor for cooling and at least partially condensing said compressed carbon dioxide-enriched recycle gas by indirect heat exchange to form at least partially condensed carbon dioxide-enriched liquid; a first pressure reduction arrangement in fluid flow communication with said third heat exchanger for expanding said at least partially condensed carbon dioxide-enriched liquid; a conduit arrangement for providing at least partially condensed carbon dioxide-enriched liquid from said first pressure reduction arrangement to said second column system as reflux; and a carbon dioxide recovery system in fluid flow communication with said first column system for recovering carbon dioxide from said overhead vapor from said first column system to produce “
light”
impurity-rich residual gas and recovered carbon dioxide,wherein said third heat exchanger is arranged to re-boil said second column system by vaporizing “
heavy”
impurity-enriched liquid in or taken from said second column system by said indirect heat exchange against said condensing carbon dioxide recycle gas.- View Dependent Claims (55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73)
wherein said first re-boiler is arranged to re-boil said second distillation column system.
- light”
-
67. The apparatus of claim 66, wherein said conduit arrangement for providing bottoms liquid from said second distillation column system to said first distillation column system comprises a first pump for pumping bottoms liquid from said second distillation column system to said first distillation column system.
-
68. The apparatus of claim 66, wherein said apparatus comprises a conduit arrangement for providing carbon dioxide-enriched liquid from said second column system as reflux to said first distillation column system.
-
69. The apparatus of claim 68, wherein said conduit arrangement for providing carbon dioxide-enriched liquid from said second column system to said first distillation column system comprises a second pump for pumping carbon dioxide liquid from said second column system to first distillation column system.
-
70. The apparatus of claim 66, wherein said apparatus comprises a fourth pressure reduction arrangement in said fluid flow communication between said first and second distillation column systems for expanding said bottoms liquid from said first distillation column system prior to being fed to said second distillation column system.
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71. The apparatus of claim 53 or claim 54, wherein said apparatus comprises a sixth heat exchanger in said fluid flow communication between said first column system and said second column system for subcooling bottoms liquid from said first column system by indirect heat exchanger prior to feeding to said second column system.
-
72. The apparatus of claim 53 or claim 54, wherein said apparatus comprises a fifth pressure reduction arrangement in said fluid flow communication between said first column system and said second column system for expanding bottoms liquid from said first column system prior to feeding to said second column system.
-
73. The apparatus of claim 53 or claim 54, wherein said apparatus comprises a seventh heat exchanger in said fluid flow communication between said first column system and said second column system for vaporizing bottoms liquid from said first column system prior to feeding to said second column system.
-
54. Apparatus for purifying crude carbon dioxide fluid comprising at least one “
- light”
impurity and at least one “
heavy”
impurity, said apparatus comprising;a first heat exchanger for cooling said crude carbon dioxide fluid by indirect heat exchange to produce cooled crude carbon dioxide fluid; a first column system in fluid flow communication with said first heat exchanger for separating said cooled crude carbon dioxide fluid by mass transfer separation to produce “
light”
impurity-enriched overhead vapor and “
light”
impurity-depleted carbon dioxide bottoms liquid comprising said “
heavy”
components, said first column system comprising a first re-boiler for re-boiling by indirect heat exchange bottoms liquid produced by said first column system;a second column system in fluid flow communication with said first column system for separating said bottoms liquid from said first column system by mass transfer separation to produce carbon dioxide-enriched overhead vapor and bottoms liquid enriched with said heavy impurity; a first pressure reduction arrangement in fluid flow communication with said second column system for expanding “
heavy”
impurity-enriched liquid from said second column system to produce expanded “
heavy”
impurity-enriched liquid;a second heat exchanger in fluid flow communication with said first pressure reduction arrangement for at least partially vaporizing said expanded “
heavy”
impurity-enriched liquid by indirect heat exchange to produce expanded “
heavy”
impurity-enriched gas;a first compressor in fluid flow communication with said second heat exchanger for compressing said expanded “
heavy”
impurity-enriched gas to produce compressed “
heavy”
impurity-enriched recycle gas;a third heat exchanger in fluid flow communication with said first compressor for cooling said compressed “
heavy”
impurity-enriched recycle gas by indirect heat exchange to form cooled “
heavy”
impurity-enriched recycle gas;a conduit arrangement for feeding said cooled “
heavy”
impurity-enriched recycle gas from said third heat exchanger to said second column system; anda carbon dioxide recovery system in fluid flow communication with said first column system for recovering carbon dioxide from said overhead vapor from said first column system to produce “
light”
impurity-rich residual gas and recovered carbon dioxide,wherein said second heat exchanger is arranged to at least partially condense carbon dioxide-enriched overhead vapor from said second column system by said indirect heat exchange against said vaporizing expanded “
heavy”
impurity-enriched liquid.- View Dependent Claims (74)
- light”
Specification