Continuous Monitoring Architecture for Power Storage Systems

• US 20150219723A1
• Filed: 02/25/2014
• Published: 08/06/2015
• Est. Priority Date: 02/06/2014
• Status: Abandoned Application

• Current Assignee: Biourja Energy Systems, Llc
• Original Assignee: Derek Ziemian, Donald H. Marvin, James W. Welch Jr, Kurt Salloux, Oswaldo Torres
• Inventors: Marvin, Donald H., Torres, Oswaldo, Welch, James W. Jr., Ziemian, Derek, Salloux, Kurt
• Application Number:
  US14/189,428
• Publication Number:
  US 20150219723A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery monitoring system includes a central monitoring system and a set of individual battery selectors. The central monitoring system is electrically connected to the battery selectors and each of the battery selectors is connected to one or more batteries. In operation, commands are sent from the central monitoring system to the individual battery selectors so as to turn one on at a time. When the battery selector is on, test and response signals can be communicated between the one or more batteries connected to the battery selector and the central monitoring system. In some embodiments, the batteries include a reference circuit configured for calibration of battery tests.

Claims

1. A battery monitoring system comprising:

a signal bus including at least two sense signal conductors, at least two interrogation signal conductors and one or more logic conductors;

a plurality of battery selectors, each of the battery selectors being configured to be electronically attached to a respective battery and each including;

switch logic configured to receive selector selection signals via the one or more logic conductors, the selector selection signals and switch logic being configured to select one of the plurality of battery selectors at a time for use in monitoring the respective battery attached to the selected one battery selector,

at least two pole interfaces, each of the pole interfaces configured to communicate an interrogation signal to a battery pole and to receive a sense signal from the respective battery pole, the interrogation signal and sense signal being communicated via separate electrical conductors of a Kelvin probe, and

an activation relay responsive to the switch logic and configured to control communication of the interrogation signal to one of the at least two pole interfaces and configured to control communication of the sense signal from one of the at least two pole interfaces; and

a central monitoring unit electrically coupled to the plurality of battery selectors by the signal bus, the central monitoring unit

configured to provide the interrogation signals to the plurality of battery selectors via the interrogation signal conductors,

configured to receive the sense signals from the plurality of battery selectors via the sense signal conductors, and

configured to send the selector selection signals to the plurality of battery selectors via the logic conductors so as to select an individual member of the plurality of battery selectors to monitor the respective battery connected thereto.

2. The system of claim 1, wherein the signal bus includes two signal conductors and two interrogation signal conductors.

3. The system of claim 1, wherein the plurality of battery selectors are connected to the signal bus in series.

4. The system of claim 1, wherein each of the plurality of battery selectors include

a first electrical connector configured to attach to the at least two sense signal conductors, the at least two interrogation signal conductors and the one or more logic conductors, and

a second electrical connector configured to attach to the at least two sense signal conductors, the at least to interrogation signal conductors and the one or more logic conductors.

5. The system of claim 1, wherein each of the plurality of battery selectors further includes a mount configured to attached the respective battery selector at a location proximate to a battery monitored using the respective battery selector.

6. The system of claim 1, wherein the selector selection signals are configured to select between monitoring the respective battery and monitoring the respective battery plus a battery strap.

7. The system of claim 1, wherein the at least two pole interfaces include

a first pole interface configured to be attached via an electrical conductor to a cathode of a first battery,

a second pole interface configured to be attached via an electrical conductor to an anode of the first battery, and

a third pole interface configured to be attached via an electrical conductor to an anode or cathode of a second battery, the second battery being connected to the first battery via a strap.

8. A battery selector comprising:

switch logic configured to receive selector selection signals, the switch logic being configured to generate an output responsive to a match between an identify of the battery selector and the received selector selection signals;

at least a first pole interface, a second pole interface and a third pole interface, each of the first, second and third pole interfaces being configured to be electrically connected to a respective battery pole using at least an interrogate conductor and a sense conductor of a respective Kelvin probe;

an activation relay

configured to open and close in response to the output of the switch logic,

configured to allow communication of interrogation signals from an external bus to at least two of the first pole interface, the second pole interface and the third pole interface when the activation relay is closed, and

configured to allow communication of sense signals to the external bus from least two of the first pole interface, the second pole interface and the third pole interface when the activation relay is closed; and

a pole selection relay

configured to open and close in response to the output of the switch logic, and

configured to select which two of the first pole interface, the second pole interface and the third pole interface are in electrical communication with the external bus responsive to the opening and closing of the pole selector relay.

9. The system of claim 8, wherein the selector selection signals include a serial signal encoding an identity of the battery selector.

10. The system of claim 8, wherein the selector selection signals include a set of parallel signals encoding an identity of a battery selector, the parallels signals being communicated to the switch logic via more than two logic conductors of the signal bus.

11. The system of claim 8, wherein the at least two pole interfaces are configured to be attached via electrical conductors to two poles, the two poles being a cathode and anode of the same battery.

12. The system of claim 8, wherein the Kelvin probe is configured to be securely attached to the respective battery pole.

13. The system of claim 8, wherein the Kelvin probe is configured to be continuously attached to the respective battery pole.

14. The system of claim 8, wherein the activation relay is rated at at least 100 Volts DC.

15. The system of claim 8, wherein the pole selection relay is rated at less than 120 Volts DC.

16. A central monitoring system comprising

a bus interface configured to be electrically connected to a signal bus;

interrogation signal logic configured to provide interrogation signals to the bus interface, the interrogation signals being further configured for detecting a state of a battery monitored by the central monitoring unit;

sensing logic configured to receive sense signals from the battery, the sense signals being in response to the interrogation signals, the sensing logic being further configured to interpret the received sense signals and generate data characterizing a state of the battery based on the interpretation;

selection logic configured to generate selection signals and to provide the generated selection signals to the bus interface, the selection signals being configured to select which one of a plurality of batteries receives the interrogation signals at a given time;

memory configured to store the data characterizing the state of the battery, for each of the plurality of batteries; and

a microprocessor configured to execute at least the sensing logic.

17. The system of claim 16, wherein the selection logic is configured to generate the selector selection signals so as to select one of the plurality of battery selectors from among at least 8 battery selectors.

18. The system of claim 16, wherein the selection logic is configured to generate selection signals so as to distinguish between a state of a battery and a state of the battery plus a strap attached to the battery.

19. The system of claim 16, wherein the interrogation signals include time dependent signals having a frequency between 70 and 100 Hz.

20. The system of claim 16, wherein the interrogation signals include time dependent signals having a frequency between 0.1 and 10 Hz.

21. The system of claim 16, wherein the sensing logic is configured to measure phase differences between the interrogation signals and the sense signals.

22. The system of claim 16, wherein the sensing logic is configured to measure sense signals from a battery for a period greater than one minute, the sense signals having a frequency between 0.01 and 10 Hz.

23. The system of claim 16, wherein the selection logic is configured to generate selection signals so as to select each of the batteries for monitoring, and to select to include a battery strap in the monitoring.