LED LAMP WITH LED ASSEMBLY RETENTION MEMBER

• US 20150300619A1
• Filed: 04/16/2014
• Published: 10/22/2015
• Est. Priority Date: 04/16/2014
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Reier, Bart Peter
• Granted Patent: US 9,435,528 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21K 9/90 Methods of manufacture
• CPC Class Codes: F21V 19/003 Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 29/503 of light sources cooling arrangements structurally associated with gas-discharge or vapour-discharge lamps H01J61/52; cooling arrangements structurally associated with electric incandescent lamps H01K1/58; cooling arrangements structurally associated with light-emitting diodes H01L33/64
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21Y 2107/30 on the outer surface of cylindrical surfaces, e.g. rod-shaped supports having a circular or a polygonal cross section
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A LED lamp includes an at least partially optically transmissive enclosure and a base. A LED assembly having a plurality of LEDs is located in the enclosure where the LEDs are operable to emit light when energized through an electrical path from the base. A heat sink has a heat dissipating portion that is at least partially exposed to the ambient environment and a heat conducting portion that is thermally coupled to the at least one LED assembly. The LED assembly is mounted on the heat conducting portion under radial tension. A retention member restrains the LED assembly from moving in an axial direction relative to the heat conducting portion.

Claims

1. A lamp comprising:

An at least partially optically transmissive enclosure;

a base;

a LED assembly comprising at least one LED, the LED assembly being located in the enclosure and the at least one LED operable to emit light when energized through an electrical path from the base;

a heat sink comprising a heat conducting portion that is thermally coupled to the at least one LED assembly, the LED assembly being mounted on the heat conducting portion; and

a retention member for restraining the LED assembly from moving relative to the heat conducting portion.

2. The lamp of claim 1 wherein the LED assembly is mounted on the heat conducting portion under radial tension.

3. The lamp of claim 2 wherein the LED assembly is prevented from moving in an axial direction relative to the heat conducting portion.

4. The lamp of claim 1 wherein the retention member comprises a cap that fits over the top of the heat conducting portion.

5. The lamp of claim 4 wherein the cap includes a seat that is inserted into a cavity in the heat conducting portion.

6. The lamp of claim 4 wherein the cap includes a flange that extends from the seat and that extends over a distal edge of the heat sink and a distal edge of the LED assembly.

7. The lamp of claim 6 wherein the flange is configured to engage at least the distal edge of the LED assembly.

8. The lamp of claim 1 wherein the retention member includes a flange that extends over the distal edge of the LED assembly.

9. The lamp of claim 1 wherein the retention member comprises an engagement member that fixes the retention member to the heat sink.

10. The lamp of claim 1 wherein the retention member comprises a first engagement member that engages a mating second engagement member on the heat sink.

11. The lamp of claim 10 wherein one of the first engagement member and the second engagement member comprises a deformable resilient finger.

12. The lamp of claim 11 wherein the finger comprises a camming surface and a lock member.

13. The lamp of claim 10 wherein one of the first engagement member and the second engagement member comprises a fixed member formed on the heat sink.

14. The lamp of claim 13 wherein the fixed member supports an electrical interconnect that provides an electrical connection between the LED assembly and the base.

15. The lamp of claim 10 wherein the first and second engagement members form a snap-fit connection.

16. The lamp of claim 1 wherein the LED assembly comprises a submount on which the at least one LED is mounted wherein the submount is engaged by the retention member.

17. The lamp of claim 16 wherein the submount comprises at least one of a PCB, flex circuit, MCPCB, and lead frame.

18. The lamp of claim 16 wherein the submount has a three-dimensional shape where a portion of the tower is positioned inside of the submount and the plurality of LEDs are mounted on an outside surface of the submount.

19. The lamp of claim 16 wherein the submount comprises a flat member that is bent into a three-dimensional shape where the plurality of LEDs are mounted on an outside surface of the submount.

20. The lamp of claim 1 further wherein the heat conducting portion comprises a tower that extends along a longitudinal axis of the lamp and the LED assembly is mounted on the tower such that the at least one LED emits light laterally.

21. The lamp of claim 1 wherein the heat sink comprises a heat dissipating portion, the heat dissipating portion is located between the enclosure and the base.

22. The lamp of claim 1 wherein the heat sink is thermally coupled to the LED assembly for transmitting heat from the LED assembly to the ambient environment where the heat sink and the LED assembly are arranged such that the LED assembly is disposed substantially in the optical center of the enclosure.

23. The lamp of claim 22 wherein the at least one LED comprises a plurality of LEDs positioned in a band such that a high intensity area of light produced from the plurality of LEDs appears as a glowing line of light when energized.

24. A method of making a lamp comprising:

providing an optically transmissive enclosure and a base;

providing a heat sink comprising a heat conducting portion;

mounting an LED assembly on the heat conducting portion under radial tension;

mounting a retention member on the heat sink for restraining the LED assembly from moving in an axial direction relative to the heat conducting portion;

securing the heat sink to the base;

positioning the LED assembly in the optically transmissive enclosure, and securing the enclosure to the heat sink.