AC INDUCTIVE POWER TRANSFER SYSTEM

• US 20150311724A1
• Filed: 03/31/2015
• Published: 10/29/2015
• Est. Priority Date: 03/31/2014
• Status: Abandoned Application

• Current Assignee: Plugless Power Incorporated
• Original Assignee: Evatran Group, Inc.
• Inventors: Callanan, Robert Joseph
• Application Number:
  US14/674,857
• Publication Number:
  US 20150311724A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B60L 2210/20 AC to AC converters
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00308 Overvoltage protection
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An inductive power transfer system for device such as a battery charger on an electric vehicle includes a primary circuit having a rectifier and an H bridge inverter connected in parallel to deliver rectified AC voltage to a stationary primary coil of a transformer. The system further includes a secondary circuit on the vehicle including a secondary coil and another rectifier connected in series. AC voltage from a power supply is converted to rectified AC voltage and then transformed into a pulse width modulated high frequency square wave voltage for electromagnetic transfer from the primary coil to the secondary coil. The square wave voltage is converted back to AC voltage for delivery to a vehicle charger.

Claims

1. An inductive power transfer system, comprising

(a) a transformer including a stationary primary coil and a receiving secondary coil mounted on a device to receive power;

(b) a primary circuit connected between an AC voltage source and said stationary primary coil, said primary circuit including a rectifier and a bridge inverter connected in parallel with said inductor primary coil to produce a rectified AC voltage; and

(c) a secondary circuit including a rectifier and a bridge inverter connected in parallel with said receiving secondary coil to produce an AC output.

2. An inductive power transfer system as defined in claim 1, wherein said primary and secondary circuit bridge inverters each comprise a plurality of transistors.

3. An inductive power transfer system as defined in claim 2, wherein primary and secondary circuit bridge inverters each comprise an H bridge.

4. An inductive power transfer system as defined in claim 3, wherein said H bridges comprises four transistors.

5. An inductive power transfer system as defined in claim 3, wherein said transistors comprise one of metal oxide semiconductor field effect transistors and insulated gate bipolar transistors.

6. An inductive power transfer system as defined in claim 3, and further comprising a reactor connected in series between an output of said primary circuit H bridge and said stationary primary coil.

8. An inductive power transfer system as defined in claim 6, wherein said reactor has an inductance equivalent to a self-inductance of said primary stationary coil.

9. An inductive power transfer system as defined in claim 6, wherein said reactor has an inductance which is above a self-inductance of said stationary primary coil.

10. An inductive power transfer system as defined in claim 6, wherein said reactor has an inductance which is below a self-inductance of said stationary primary coil.

11. An inductive power transfer system as defined in claim 6, wherein said reactor includes at least one of an iron, ferrite, amorphous material, nano-crystalline, and air core.

12. An inductive power transfer system as defined in claim 11, wherein said reactor comprises dual identical coils on the same core.

13. An inductive power transfer system as defined in claim 11, wherein said reactor comprises a pair of identical separate cores, each of said cores having a single winding.

14. An inductive power transfer system as defined in claim 6, wherein said primary and secondary circuit rectifiers each comprise a capacitor bank.

15. An inductive power transfer system as defined in claim 6, wherein said primary and secondary circuit rectifiers each comprise a plurality of diodes.

16. An inductive power transfer system as defined in claim 6, and further comprising a link capacitor connected in parallel between said primary circuit rectifier and said H bridge.

17. An inductive power transfer system as defined in claim 16, and further comprising a link capacitor connected in series with said secondary circuit rectifier.

18. An inductive power transfer system as defined in claim 16, wherein said primary circuit further comprises a power factor correction circuit between said rectifier and said link capacitor.

7. An inductive power transfer system as defined in claim 7, and further comprising a capacitor connected in parallel with said stationary primary coil and a capacitor connected in series with said receiving secondary coil.