ABSORBENT CORE WITH CURVED AND STRAIGHT ABSORBENT MATERIAL AREAS

• US 20150342797A1
• Filed: 05/05/2015
• Published: 12/03/2015
• Est. Priority Date: 05/27/2014
• Status: Active Grant

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: JACKELS, Hans Adolf
• Granted Patent: US 9,974,698 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A61F 13/15203 Properties of the article, e.g. stiffness or absorbency chemical aspects A61L15/00
• CPC Class Codes: A61F 13/15634 Making fibrous pads between sheets or webs
• CPC Class Codes: A61F 13/15658 Forming continuous, e.g. composite, fibrous webs, e.g. involving the application of pulverulent material on parts thereof
• CPC Class Codes: A61F 13/15674 by wrapping webs or pads between webs moving in their longitudinal direction
• CPC Class Codes: A61F 13/15691 by inserting webs or pads in a tube or a netting, e.g. involving forming of the tube or netting
• CPC Class Codes: A61F 13/53 characterised by the absorbing medium A61F13/20 takes precedence
• CPC Class Codes: A61F 13/5323 having absorbent material located in discrete regions, e.g. pockets
• CPC Class Codes: A61F 13/535 inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes A61F13/5323, A61F13/537 take precedence
• CPC Class Codes: A61F 13/538 characterised by specific fibre orientation or weave
• CPC Class Codes: A61F 2013/530481 having superabsorbent materials, i.e. highly absorbent polymer gel materials
• CPC Class Codes: A61F 2013/53051 being only in particular parts or specially arranged

Abstract

A substantially planar absorbent core (28) comprising a core wrap (16, 17) enclosing an absorbent material (60), the absorbent core having a longitudinal axis (80) and comprising a front region (81), a back region (83) and a middle region (82), each region having an equal length (L/3) along the longitudinal axis, wherein the absorbent material is substantially free of cellulose fibers and forms a pattern of absorbent material areas. The pattern comprises on each side of the longitudinal axis at least one longitudinally-extending curved area (601a, 601b) in the middle region of the core, and at least one longitudinally-extending straight area (602a, 602b) in the front region and/or back region of the core.

Claims

1. A substantially planar absorbent core comprising a core wrap enclosing an absorbent material, the absorbent core having a longitudinal axis and comprising a front region, a back region and a middle region, each region having an equal length along the longitudinal axis, wherein the absorbent material is substantially free of cellulose fibers and forms a pattern of absorbent material areas, wherein the pattern comprises on each side of the longitudinal axis:

at least one longitudinally-extending curved area in the middle region of the core, and

at least one longitudinally-extending straight area in the front region and/or back region of the core.

2. The absorbent core of claim 1, wherein on each side of the longitudinal axis, the longitudinally-extending curved area and the longitudinally-extending straight area form a single absorbent material area.

3. The absorbent core of claim 1, wherein at least some of said curved areas are symmetrically disposed relative to the longitudinal axis and the curved areas are concave towards the longitudinal axis.

4. The absorbent core of claim 1, wherein the pattern comprises a plurality of curved areas on each side of the longitudinal axis.

5. The absorbent core of claim 4, wherein the pattern comprises from about 2 to about 10 curved areas on each side of the longitudinal axis.

6. The absorbent core of claim 1, further comprising a central absorbent material area at least partially contiguous with the longitudinal axis.

7. The absorbent core of claim 6, wherein the central absorbent material area branches towards the front and/or the back of the core.

8. The absorbent core of claim 1, comprising at least one longitudinally-orientated channel-forming area which is substantially free of absorbent material and through which the top side of the core wrap is attached to the bottom side of the core wrap along a core wrap bond, so that when the absorbent material adjacent the channel-forming area absorbs a fluid and swells, three-dimensional channels are formed along the core wrap bond.

9. The absorbent core of claim 8, comprising at least a pair of longitudinally-orientated channel-forming areas symmetrically disposed relative to the longitudinal axis, the longitudinally-orientated channel-forming areas being at least partially present in the middle region of the core.

10. The absorbent core of claim 9, wherein the channel-forming areas are curvilinear.

11. The absorbent core of claim 10, wherein the channel-forming areas are concave towards the longitudinal axis.

12. The absorbent core of claim 10, where each channel-forming area is flanked on both its longitudinal sides by curvilinear absorbent material areas.

13. The absorbent core of claim 1, wherein the absorbent core comprises from about 2 g to about 16 g of superabsorbent polymer particles.

14. The absorbent core of claim 1, further comprising a thermoplastic adhesive material to immobilize at least some of the absorbent material within the core wrap.

15. The absorbent core of claim 14, wherein the adhesive material comprises at least one selected from an auxiliary glue and a micro-fibrous glue.

16. The absorbent core of claim 1 wherein the core wrap comprises a first substrate and a second substrate and the first substrate forms substantially the whole of the top side of the core wrap and the second substrate the bottom side of the core wrap, and the first substrate and the second substrate are sealed in a C-wrap configuration along the core wrap'"'"'s longitudinal side edges.

17. The absorbent core of claim 1, wherein the absorbent material is macroscopically profiled in the longitudinal direction so that the basis weight of the absorbent material is higher in the middle region than in the front region or back region of the core.

18. A method for making the absorbent core of claim 1, wherein the method comprises the steps of:

providing a printing roll comprising a plurality of cavities,

providing a lay-on drum, wherein the lay-on drum comprises at least one receptacle comprising longitudinally-extending curved depressions and longitudinally-extending straight depressions,

transferring a first substrate to a lay-on drum,

filling the cavities of a printing roll with an absorbent material,

advancing the receptacle with the supported substrate to a deposition area,

depositing the absorbent material from the cavities of the printing roll onto the substrate at the deposition area while the substrate is supported by the lay-on drum, wherein the material is deposited in the areas of the substrate corresponding to the depressions of the receptacle so that the deposited absorbent material forms a pattern of absorbent material areas; and

forming a core wrap enclosing the deposited absorbent material, the core wrap comprising the first substrate.

19. The method of claim 18 wherein at least some of the longitudinally-extending curved depressions and longitudinally-extending straight depressions are connected.

20. An absorbent article comprising the absorbent core of claim 1.