FLYBACK POWER SUPPLY CIRCUIT WITH PROGRAMMABLE FUNCTION AND CONTROL METHOD THEREOF

• US 20150372603A1
• Filed: 06/15/2015
• Published: 12/24/2015
• Est. Priority Date: 06/19/2014
• Status: Active Grant

• Current Assignee: Richtek Technology Corporation (MediaTek, Inc.)
• Original Assignee: Richtek Technology Corporation (MediaTek, Inc.)
• Inventors: Tang, Chien-Fu, Chen, Isaac Y., Chang, Kuang-Fu, Wu, Hsin-Yi
• Granted Patent: US 9,362,834 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

The present invention discloses a flyback power supply circuit with a programmable function and a control method thereof. The flyback power supply circuit includes: a transformer circuit, a power switch circuit, a primary side control circuit, an opto-coupler circuit, and a secondary side control circuit. The primary side control circuit determines whether an over voltage condition occurs, and further determines whether to generate an over voltage protection signal to turn OFF a power switch of the power switch circuit according to a rate of increase of a feedback signal and a control level, or according to the rate of increase of the feedback signal and a rate of change of a target control signal.

Claims

1. A flyback power supply circuit with a programmable function, comprising:

a transformer circuit, which includes;

a primary winding, for receiving an input voltage;

a secondary winding, for generating a programmable output voltage at an output node; and

a tertiary winding, for generating a feedback signal related to the programmable output voltage according to the programmable output voltage;

a power switch circuit, which is coupled to the primary winding, for operating a power switch therein according to an operation signal, so as to convert the input voltage to the programmable output voltage;

a primary side control circuit, which is coupled to the power switch circuit, for generating the operation signal according to a target control signal;

an opto-coupler circuit, which is coupled to the secondary winding, for generating the target control signal according to the programmable output voltage and a programming signal; and

a secondary side control circuit, which is coupled to the opto-coupler circuit and the secondary winding, for generating the programming signal according to the programmable output voltage and a setting signal;

wherein the primary side control circuit determines whether an over voltage condition occurs according to a rate of increase of the feedback signal and a control level of the target control signal, or according to the rate of increase of the feedback signal and a rate of change of the target control signal, and the primary side control circuit generates an over voltage protection signal when the over voltage condition occurs.

2. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase, and whether the control level of the target control signal exceeds a predetermined control level.

3. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the rate of change of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase, and whether the rate of change of the target control signal is not negative.

4. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether a time period wherein the feedback signal increases from a first level by a predetermined level difference is shorter than a predetermine time period, wherein the first level is related to a level of the feedback signal as the target control signal exceeds a predetermined control level.

5. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether a level difference of the feedback signal is higher than a predetermined level difference within a predetermined time period starting from when the control level of the target control signal exceeds a predetermined control level, to determine whether the rate of increase of the feedback signal exceeds a predetermined rate of increase.

6. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the feedback signal exceeds a second level within a predetermined time period starting from when the control level of the target control signal exceeds a predetermined control level.

7. The flyback power supply circuit of claim 1, wherein the secondary side control circuit includes:

a comparison circuit, for generating a comparison signal according to the programmable output voltage and the setting signal; and

an adjustment circuit, which is coupled to the comparison circuit, for generating the programming signal according to the comparison signal.

8. The flyback power supply circuit of claim 7, wherein the secondary side control circuit further includes a digital-to-analog converter (DAC) circuit, which is coupled to the comparison circuit, for converting the setting signal in a digital form to a reference voltage in an analog form, wherein the reference voltage is inputted to the comparison circuit.

9. The flyback power supply circuit of claim 1, wherein the determination that the primary side control circuit determines whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase, wherein the predetermined rate of increase is higher than a starting rate of increase, wherein the starting rate of increase is related to a rate of increase of the feedback signal in a start-up period of the flyback power supply circuit.

10. A control method of a flyback power supply circuit with a programmable function, comprising:

receiving an input voltage;

operating a power switch according to an operation signal, to converting an input voltage to a programmable output voltage;

generating a feedback signal according to the programmable output voltage;

generating the operation signal according to a target control signal;

generating the target control signal according to the programmable output voltage and a programming signal;

generating the programming signal according to the programmable output voltage and a setting signal; and

determining whether an over voltage condition occurs according to a rate of increase of the feedback signal and a control level of the target control signal, or according to the rate of increase of the feedback signal and a rate of change of the target control signal, and generating an over voltage protection signal when the over voltage condition occurs.

11. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase; and

determining whether the control level of the target control signal exceeds a predetermined control level.

12. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal and the rate of change of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase; and

determining whether the rate of change of the target control signal is not negative.

13. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether a time period wherein the feedback signal increases from a first level by a predetermined level difference is shorter than a predetermine time period, wherein the first level is related to a level of the feedback signal as the target control signal exceeds a predetermined control level.

14. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal, includes:

determining whether a level difference of the feedback signal is higher than a predetermined level difference within a predetermined time period starting from when the control level of the target control signal exceeds a predetermined control level, to determine whether the rate of increase of the feedback signal exceeds a predetermined rate of increase.

15. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the feedback signal exceeds a second level within a predetermined time period starting from when the control level of the target control signal exceeds a predetermined control level.

16. The control method of claim 10, wherein the step of determining whether an over voltage condition occurs according to the rate of increase of the feedback signal and the control level of the target control signal, includes:

determining whether the rate of increase of the feedback signal exceeds a predetermined rate of increase, wherein the predetermined rate of increase is higher than a starting rate of increase, wherein the starting rate of increase is related to a rate of increase of the feedback signal in a start-up period of the flyback power supply circuit.

17. A flyback power supply circuit with a programmable function, comprising:

a transformer circuit, which includes;

a primary winding, for receiving an input voltage; and

a secondary winding, for generating a programmable output voltage at an output node;

a power switch circuit, which is coupled to the primary winding, for operating a power switch therein according to an operation signal, so as to convert the input voltage to the programmable output voltage;

a primary side control circuit, which is coupled to the power switch circuit, for generating the operation signal according to a target control signal;

an opto-coupler circuit, which is coupled to the secondary winding, for generating the target control signal according to the programmable output voltage and a programming signal; and

a secondary side control circuit, which is coupled to the opto-coupler circuit and the secondary winding, for generating the programming signal according to the programmable output voltage and a setting signal, and for determining whether to control the opto-coupler circuit to set the target control signal to a maximum level according to a fault signal;

wherein when the target control signal is not set to the maximum level, the secondary control circuit controls the opto-coupler circuit to maintain the target control signal not to exceed a predetermined control level, wherein the predetermined control level is lower than the maximum level; and

wherein when the target control signal is set to the maximum level, the primary side control circuit determines that an over voltage condition occurs and generates an over voltage protection signal.

18. The flyback power supply circuit of claim 17, wherein the secondary side control circuit includes:

a comparison circuit, for generating a comparison signal according to the programmable output voltage and the setting signal;

an adjustment circuit, which is coupled to the comparison circuit, for generating the programming signal according to the comparison signal;

an upper limit control circuit, which is coupled to the adjustment circuit, for controlling the opto-coupler circuit to maintain the target control signal not to exceed the predetermined control level when the target control signal is not set to the maximum level; and

an over voltage protection (OVP) trigger circuit, which is coupled to the adjustment circuit and the upper limit control circuit, for determining whether to control the opto-coupler circuit to set the target control signal to the maximum level according to the fault signal.

19. The flyback power supply circuit of claim 17, wherein the transformer circuit further includes a tertiary winding, which is coupled to the secondary winding, for generating a feedback signal according to the programmable output voltage, wherein the primary side control circuit determines whether an over voltage condition occurs according to the feedback signal.

20. The flyback power supply circuit of claim 18, wherein the secondary side control circuit further includes a digital-to-analog converter (DAC) circuit, which is coupled to the comparison circuit, for converting the setting signal in a digital form to a reference voltage in an analog form, wherein the reference voltage is inputted to the comparison circuit.

21. A control method of a flyback power supply circuit with a programmable function, comprising:

receiving an input voltage;

operating a power switch according to an operation signal, so as to convert the input voltage to a programmable output voltage;

generating the operation signal according to a target control signal;

generating the target control signal according to the programmable output voltage and a programming signal;

generating the programming signal according to the programmable output voltage and a setting signal, and determining whether to set the target control signal to a maximum level according to a fault signal;

when the target control signal is not set to the maximum level, the target control signal is maintained not to exceed a predetermined control level, wherein the predetermined control level is lower than the maximum level; and

when the target control signal is set to the maximum level, determining that an over voltage condition occurs, and generating an over voltage protection signal.

22. The control method of claim 21, wherein the step of generating the programming signal according to the programmable output voltage and the setting signal, and determining whether to set the target control signal to the maximum level according to the fault signal, includes:

generating a comparison signal according to the programmable output voltage and the setting signal;

generating the programming signal according to the comparison signal;

controlling the target control signal not to exceed the predetermined control level when the target control signal is not set to the maximum level; and

determining whether to set the target control signal to the maximum level according to the fault signal.

23. The control method of claim 21 further comprising:

generating a feedback signal according to the programmable output voltage; and

determining whether an over voltage condition occurs according to the feedback signal.