CUTTING INSERT, CUTTING TOOL, AND METHOD OF PRODUCING MACHINED PRODUCT

• US 20150375303A1
• Filed: 02/25/2014
• Published: 12/31/2015
• Est. Priority Date: 02/27/2013
• Status: Active Grant

• Current Assignee: Kyocera Corporation
• Original Assignee: Kyocera Corporation
• Inventors: FUJII, Kanenori
• Granted Patent: US 9,597,733 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B23B 2200/0447 Parallelogram
• CPC Class Codes: B23B 2200/081 with projections chip breaking projections in general B23B2200/321
• CPC Class Codes: B23B 27/143 characterised by having chip-breakers
• CPC Class Codes: B23B 27/145 characterised by having a special shape

Abstract

A cutting insert may have an upper surface, lower surface, side surface, and a polygonal plate shaped to form a cutting edge at a ridgeline where the upper surface and the side surface intersect. The upper surface has a major part having a flat upper end surface, a first protrusion protruding from the major part toward a corner part of the upper surface, a second protrusion protruding from the first protrusion toward the corner part, and a pair of projections located between the second protrusion and the cutting edge. A height of an upper end of the first protrusion from the lower surface is lower than a height of the upper end surface of the major part and is higher than a height of the cutting edge. A height of an upper end of the second protrusion from the lower surface is equal to the height of the cutting edge.

Claims

1. A cutting insert, comprising:

an upper surface, a lower surface and a side surface located between the upper surface and the lower surface, and a polygonal plate shaped in which a cutting edge is formed at a ridgeline where the upper surface and the side surface intersect each other,

wherein the upper surface comprises a convex shaped major part having a flat upper end surface, a first protrusion protruding from the major part toward a corner part of the upper surface, a second protrusion protruding from the first protrusion toward the corner part, and a pair of projections located between the second protrusion and the cutting edge so as to interpose between the projections a region lying between a front end of the second protrusion and the corner part,

wherein a height of an upper end of the first protrusion is lower than a height of the upper end surface of the major part and is higher than a height of the cutting edge,

wherein a height of an upper end of the second protrusion is equal to the height of the cutting edge, and

wherein a height of an upper end of each of the pair of projections is lower than the height of the second protrusion.

2. The cutting insert according to claim 1, wherein a front end of the major part is a flat inclined surface, and a front end of the first protrusion and the front end of the second protrusion are respectively convex shaped inclined surfaces.

3. The cutting insert according to claim 2, wherein the upper end of the first protrusion has a flat surface shape.

4. The cutting insert according to claim 1, wherein the pair of projections is away from the second protrusion.

5. The cutting insert according to claim 1,

wherein the upper surface has an inclined surface that located along the cutting edge and becomes closer to the lower surface as departing from the cutting edge, and

wherein the upper end of each of the pair of projections is located on the inclined surface in a top view.

6. A cutting tool, comprising:

a holder having a plurality of insert pockets on a front end side of the holder; and

a cutting insert according to claim 1 which is attached to each of the insert pockets so that the cutting edge projects from the front end of the holder.

7. A method of producing a machined product, comprising:

rotating a workpiece;

bringing the cutting edge of the cutting tool according to claim 6 into contact with the workpiece being rotated; and

separating the cutting tool from the workpiece.