ORGANOSILICA MATERIALS AND USES THEREOF
First Claim
1. An organosilica material, which is a polymer of at least one independent cyclic polyurea monomer of Formula
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Accused Products
Abstract
Methods of preparing organosilica materials, which are a polymer comprising of at least one independent cyclic polyurea monomer of Formula
wherein each R1 is a Z1OZ2Z3SiZ4 group, wherein each Z1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silicon atom of another monomer unit; each Z2 and Z3 independently represent a hydroxyl group, a C1-C4 alkyl group, a C1-C4 alkoxy group or an oxygen atom bonded to a silicon atom of another monomer unit; and each Z4 represents a C1-C8 alkylene group bonded to a nitrogen atom of the cyclic polyurea are provided herein. Methods of preparing and processes of using the organosilica materials, e.g., for gas separation, color removal, etc., are also provided herein.
15 Citations
56 Claims
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1. An organosilica material, which is a polymer of at least one independent cyclic polyurea monomer of Formula
- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56)
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2. The organosilica material of claim 1, wherein each Z1 represents a hydrogen atom, a C1-C2 alkyl group or a bond to a silicon atom of another monomer unit;
- each Z2 and Z3 independently represent a hydroxyl group, a C1-C2 alkyl group, a C1-C2 alkoxy group or an oxygen atom bonded to a silicon atom of another monomer unit and each Z4 represents a C1-C4 alkylene group bonded to a nitrogen atom of the cyclic polyurea.
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3. The organosilica material of claim 1, wherein each Z1 represents a hydrogen atom, methyl or a bond to a silicon atom of another monomer unit;
- each Z2 and Z3 independently represent a hydroxyl group, methoxy or an oxygen atom bonded to a silicon atom of another monomer unit and each Z4 represents —
CH2CH2CH2—
bonded to a nitrogen atom of the cyclic polyurea.
- each Z2 and Z3 independently represent a hydroxyl group, methoxy or an oxygen atom bonded to a silicon atom of another monomer unit and each Z4 represents —
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4. The organosilica material of claim 1, wherein at least one independent unit of Formula (II) is present, wherein each Z5 represents a hydrogen atom, a C1-C2 alkyl or a bond to a silicon atom of another comonomer, and each Z6 represents a hydroxyl group, a C1-C2 alkyl group, a C1-C2 alkoxy group or an oxygen bonded to a silicon atom of another monomer.
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5. The organosilica material of claim 4, wherein each Z5 represent a hydrogen atom, ethyl or a bond to a silicon atom of another monomer and each Z6 represents a hydroxyl group, methyl, ethoxy or an oxygen bonded to a silicon atom of another monomer.
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6. The organosilica material of claim 4, wherein each Z5 represent a hydrogen atom, ethyl or a bond to a silicon atom of another monomer and each Z6 represents a hydroxyl group, ethoxy or an oxygen bonded to a silicon atom of another monomer.
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7. The organosilica material of claim 4, wherein each Z5 represent a hydrogen atom, ethyl or a bond to a silicon atom of another monomer and each Z6 represents methyl.
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8. The organosilica material of claim 1, wherein at least one independent unit of Formula (III) is present, wherein each Z7 represents a hydrogen atom, a C1-C2 alkyl group or a bond to a silicon atom of another comonomer;
- and Z8, Z9 and Z10 are each independently selected from the group consisting of a hydroxyl group, a C1-C2 alkyl group, C1-C2 alkoxy group, a nitrogen-containing C3-C10 alkyl group, a nitrogen-containing C4-C10 heteroaralkyl group, or a nitrogen-containing optionally substituted C4-C10 heterocycloalkyl group, and an oxygen atom bonded to a silicon atom of another monomer.
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9. The organosilica material of claim 8, wherein each Z7 represents a hydrogen atom, methyl, ethyl, or a bond to a silicon atom of another comonomer;
- and Z8, Z9 and Z10 are each independently selected from the group consisting of a hydroxyl group, methoxy, ethoxy, methyl,
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10. The organosilica material of claim 1, wherein at least one independent unit of Formula (IV) is present, wherein each Z11 represents a hydroxyl group, C1-C2 alkoxy group or an oxygen bonded to a silicon atom of another comonomer;
- each Z12 and Z13 independently represent a hydroxyl group, a C1-C2 alkoxy group, a C1-C2 alkyl group or an oxygen bonded to a silicon atom of another monomer; and
each R2 is selected from the group consisting a C1-C4 alkylene group, a C2-C4 alkenylene group, a C2-C4 alkynylene group and a nitrogen-containing C4-C10 alkyl group.
- each Z12 and Z13 independently represent a hydroxyl group, a C1-C2 alkoxy group, a C1-C2 alkyl group or an oxygen bonded to a silicon atom of another monomer; and
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11. The organosilica material of claim 10, wherein each independently represents a hydroxyl group, methoxy, ethoxy or an oxygen bonded to a silicon atom of another monomer;
- each Z12 and Z13 independently represent a hydroxyl group, methoxy, ethoxy, methyl or an oxygen bonded to a silicon atom of another monomer; and
each R2 is selected from the group consisting of —
CH2—
, —
CH2CH2—
, —
HC═
CH—
,
- each Z12 and Z13 independently represent a hydroxyl group, methoxy, ethoxy, methyl or an oxygen bonded to a silicon atom of another monomer; and
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12. The organosilica material of claim 1, wherein at least one independent unit of Formula (V) is present, wherein M1 is Al or B and each Z14 independently represents a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom or another monomer.
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13. The organosilica material of claim 1, wherein at least one independent unit of Formula (VI) is present, wherein M2 is Al or B;
- and each Z15 and each Z16 independently represent a hydrogen atom, a C1-C4 alkyl group or a bond to a silicon atom of another monomer.
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14. The organosilica material of claim 1, wherein the organosilica material is mesoporous and has an average pore diameter of about 2.0 nm to about 25.0 nm.
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15. The organosilica material of claim 1, wherein the organosilica material has a total surface area of about 200 m2/g to about 2500 m2/g.
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16. The organosilica material of claim 1, wherein the organosilica material has a pore volume about 0.2 cm3/g to about 3.0 cm3/g.
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17. A method for preparing the organosilica material of claim 1, the method comprising:
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(a) providing an aqueous mixture that contains essentially no structure directing agent and/or porogen, (b) adding at least one cyclic compound of Formula
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18. The method of claim 17, wherein each X1 represents a C1-C2 alkyl group;
- each X2 and X3 independently represent a C1-C2 alkyl group, or a C1-C2 alkoxy group; and
each X4 represents a C1-C4 alkylene group bonded to a nitrogen atom of the cyclic compound.
- each X2 and X3 independently represent a C1-C2 alkyl group, or a C1-C2 alkoxy group; and
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19. The method of claim 17, wherein the at least one compound of Formula (Ia) is tris(3-trimethoxysilylpropyl)isocyanurate.
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20. The method of claim 17 further comprising adding to the aqueous mixture at least one compound selected from the group consisting of
(i) a compound of Formula [X5OX6SiCH2]3 (IIa), wherein each X5 represents a C1-C4 alkyl group and each X6 represents a C1-C4 alkyl group or a C1-C4 alkoxy group; -
(ii) a compound of Formula X7OX8X9X10Si (IIIa), wherein each X7 represents a C1-C6 alkyl group; and
X8, X9 and X10 are each independently selected from the group consisting of a C1-C6 alkyl group, a C1-C6 alkoxy group, a nitrogen-containing C1-C10 alkyl group, a nitrogen-containing heteroaralkyl group, and a nitrogen-containing optionally substituted heterocycloalkyl group;(iii) a compound of Formula X11X12X13Si—
R4—
SiX11X12X13 (IVa), wherein each X11 representsa C1-C4 alkoxy group;
each X12 and X13 independently represent a C1-C4 alkoxy group or a C1-C4 alkyl group; and
each R4 is selected from the group consisting a C1-C8 alkylene group, a C2-C8 alkenylene group, a C2-C8 alkynylene group, a nitrogen-containing C1-C10 alkylene group, an optionally substituted C6-C20 aralkyl and an optionally substituted C4-C20 heterocycloalkyl group; and(iv) a source of a trivalent metal oxide.
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21. The method of claim 20, wherein the at least one compound is a compound of Formula (IIa), wherein each X5 represents a C1-C2 alkyl group and each X6 represents a C1-C2 alkyl group or a C1-C2 alkoxy group.
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22. The method of claim 20, wherein the compound of Formula (IIa) is 1,1,3,3,5,5-hexaethoxy-1,3,5-trisalacyclohexane or 1,3,5-trimethyl-1,3,5-triethoxy-1,3,5-trisilacyclohexane.
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23. The method of claim 20, wherein the at least one compound is a compound of Formula (IIIa), wherein each X7 is a C1-C2 alkyl group;
- and X8, X9 and X10 are each independently selected from the group consisting of a C1-C2 alkyl group, a C1-C2 alkoxy group, a nitrogen-containing C3-C10 alkyl group, a nitrogen-containing C4-C10 heteroaralkyl group, or a nitrogen-containing optionally substituted C4-C10 heterocycloalkyl group.
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24. The method of claim 23, wherein the compound of Formula (IIIa) is selected from the group consisting of tetraethyl orthosilicate or methyltriethoxysilane, (N,N-dimethylaminopropyl)trimethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane, 4-methyl-1-(3-triethoxysilylpropyl)-piperazine, 4-(2-(triethoxysily)ethyl)pyridine, 1-(3-(triethoxysilyl)propyl)-4, 5-dihydro-1H-imidazole, and (3-aminopropyl)triethoxysilane.
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25. The method of claim 20, wherein the at least one compound is a compound of Formula (IVa), wherein each X11 represents a C1-C2 alkoxy group;
- each X12 and X13 independently represent a C1-C2 alkoxy group or a C1-C2 alkyl group; and
each R4 is selected from the group consisting a C1-C4 alkylene group, a C2-C4 alkenylene group, a C2-C4 alkynylene group, and a nitrogen-containing C4-C10 alkylene group.
- each X12 and X13 independently represent a C1-C2 alkoxy group or a C1-C2 alkyl group; and
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26. The method of claim 25, wherein the compound of Formula (IVa) is selected from the group consisting of 1,2-bis(methyldiethoxysilyl)ethane, bis(triethoxysilyl)methane, 1,2-bis(triethoxysilyl)ethylene, N,N′
- -bis[(3-trimethoxysilyl)propyl]ethylenediamine, bis[(methyldiethoxysilyl)propyl]amine, and bis[(methyldimethoxysilyl)propyl]-N-methylamine.
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27. The method of claim 20, wherein the source of a trivalent metal oxide is at least one of:
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(i) a compound of Formula M3(OX14)3 (Va), wherein M3 represents a Group 13 metal and each X14 represents a C1-C6 alkyl;
or(ii)a compound of Formula (X15O)2M4-O—
Si(OX16)3 (VIa), wherein M4 represents a Group 13 metal and each X15 and each X16 independently a C1-C6 alkyl group.
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28. The method of claim 27, wherein the source of trivalent metal is a compound of formula (Va), wherein M3 is Al or B and each X14 represents a C1-C4 alkyl group.
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29. The method of claim 27, wherein the source of trivalent metal is a compound of formula (VIa), wherein M4 is Al or B;
- and each X15 and each X16 independently represent a C1-C4 alkyl.
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30. The method of claim 17, wherein the aqueous mixture comprises a base and has a pH from about 9 to about 14.
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31. The method of claim 30, wherein the base is ammonium hydroxide or a metal hydroxide.
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32. The method of claim 17, wherein the aqueous mixture comprises an acid and has a pH from about 0.3 to about 4.5.
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33. The method of claim 32, wherein the acid is an inorganic acid.
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34. The method of claim 33, wherein the acid is hydrochloric acid.
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35. The method of claim 17, wherein the solution is aged in step (c) for up to 150 hours at a temperature of about 50°
- C. to about 200°
C.
- C. to about 200°
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36. The method of claim 17, wherein the pre-product is dried at a temperature of about 70°
- C. to about 200°
C.
- C. to about 200°
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37. An organosilica material obtainable by the method of claim 17.
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38. A method for reducing impurities in a liquid hydrocarbon product comprising contacting the liquid hydrocarbon product with the organosilica material of claim 1.
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39. The method of claim 38, wherein the liquid hydrocarbon product comprises diesel fuel, jet fuel, gasoline fuel and/or lube base stock.
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40. The method of claim 38, wherein the impurities comprise polar compounds and/or aromatic compounds.
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41. The method of claim 40, wherein the polar compounds comprise nitrogen-containing compounds and/or sulfur-containing compounds.
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42. The method of claim 40, wherein the aromatic compounds comprise single ring aromatics, double ring aromatics, and/or multi-ring aromatics.
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43. The method of claim 38, wherein the liquid hydrocarbon product comprises diesel fuel.
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44. The method of claim 43, wherein at least about 0.1 wt. % of the multi-ring aromatics are removed from the diesel fuel.
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45. The method of claim 43, wherein the diesel fuel is contacted with the organosilica material at a temperature of about 18°
- C. to about 200°
C. and/or a pressure of about 5 psi to about 100 psi.
- C. to about 200°
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46. The method of claim 43, wherein the diesel fuel comprises less than or equal to about 50 ppm sulfur.
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47. The method of claim 43, wherein the diesel fuel has a color level of less than or equal to 3.0 as measured according to D6045 ASTM following contact with the organosilica material.
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48. The method of claim 38, wherein the organosilica material has selectivity of at least 1.3 for multi-ring aromatics compared to total ring aromatics.
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49. The method of claim 38, wherein the organosilica material is packed into a column and the liquid hydrocarbon product is contacted therein.
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50. The method of claim 43, wherein the diesel fuel is contacted with the organosilica material following hydrotreatment of the diesel fuel.
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51. A method for improving color in a diesel fuel product comprising contacting the diesel fuel product with the organosilica material of claim 1 resulting in an improved color diesel fuel product.
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52. The method of claim 51, wherein the diesel fuel product is contacted with the organosilica material at a temperature of about 18°
- C. to about 80°
C. and/or a pressure of about 5 psi to about 16 psi.
- C. to about 80°
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53. The method of claim 51, wherein the diesel fuel product is contacted with the organosilica material following hydrotreatment of the diesel fuel.
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54. The method of claim 51, wherein the diesel fuel product has a color level of at least about 5.0 as measured according to D6045 ASTM prior to contact with the organosilica material.
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55. The method of claim 51, wherein the improved color diesel fuel product has a color level of less than or equal to about 3.0 as measured according to D6045 ASTM.
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56. The method of claim 51, wherein the organosilica material is packed into a column.
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2. The organosilica material of claim 1, wherein each Z1 represents a hydrogen atom, a C1-C2 alkyl group or a bond to a silicon atom of another monomer unit;
Specification
- Resources
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Current AssigneeExxonMobil Research & Engineering Company (Exxon Mobil Corporation)
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Original AssigneeExxonMobil Research & Engineering Company (Exxon Mobil Corporation)
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InventorsCalabro, David Charles, Benitez, Kiara M., Gupta, Himanshu, Gleeson, James William, Podsiadlo, Paul, Li, Quanchang, Zhang, Lei, Xu, Xiaochun, Weigel, Scott J., Lacy, Darryl Donald, Kaul, Bal, Lai, Wenyih Frank
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Granted Patent
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Time in Patent OfficeDays
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Field of Search
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US Class Current1/1
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CPC Class CodesB01D 15/00 Separating processes involv...B01D 2253/20 Organic adsorbentsB01D 2253/25 Coated, impregnated or comp...B01D 2256/245 MethaneB01D 2257/302 Sulfur oxidesB01D 2257/304 Hydrogen sulfideB01D 2257/40 Nitrogen compoundsB01D 2257/504 Carbon dioxideB01D 2257/80 WaterB01D 53/02 by adsorption, e.g. prepara...B01D 53/04 with stationary adsorbents ...B01D 53/0462 Temperature swing adsorptionB01D 53/047 Pressure swing adsorptionB01D 67/0088 Physical treatment with com...B01D 71/701 PolydimethylsiloxaneB01J 20/0229 Compounds of FeB01J 20/0237 Compounds of CuB01J 20/06 comprising oxides or hydrox...B01J 20/08 comprising aluminium oxide ...B01J 20/10 comprising silica or silicateB01J 20/103 : comprising silicaB01J 20/16 : Alumino-silicates B01J20/12...B01J 20/18 : Synthetic zeolitic molecula...B01J 20/22 : comprising organic materialB01J 20/223 : containing metals, e.g. org...B01J 20/226 : Coordination polymers, e.g....B01J 20/262 : obtained otherwise than by ...B01J 20/264 : derived from different type...B01J 20/28011 : Other properties, e.g. dens...B01J 20/28057 : Surface area, e.g. B.E.T sp...B01J 20/28061 : being in the range 100-500 ...B01J 20/28064 : being in the range 500-1000...B01J 20/28066 : being more than 1000 m2/gB01J 20/28069 : Pore volume, e.g. total por...B01J 20/28071 : being less than 0.5 ml/gB01J 20/28073 : being in the range 0.5-1.0 ...B01J 20/28076 : being more than 1.0 ml/gB01J 20/28078 : Pore diameterB01J 20/28083 : being in the range 2-50 nm,...B01J 20/286 : Phases chemically bonded to...B01J 20/3042 : Use of binding agents; addi...B01J 20/3204 : Inorganic carriers, support...B01J 20/3212 : consisting of a polymer obt...B01J 20/3236 : containing metal, other tha...B01J 20/3238 : containing any type of zeoliteB01J 20/3272 : Polymers obtained by reacti...B01J 2220/86 : Sorbents applied to inner s...B01J 2231/641 : Hydrogenation of organic su...B01J 2231/646 : of aromatic or heteroaromat...B01J 23/42 : PlatinumB01J 23/44 : PalladiumB01J 29/0308 : Mesoporous materials not ha...B01J 31/0274 : containing silicon ligands ...B01J 31/125 : Cyclic siloxanesB01J 31/127 : the siloxane units, e.g. si...B01J 35/615 : 100-500 m2/gB01J 35/617 : 500-1000 m2/gB01J 35/618 : more than 1000 m2/gB01J 35/647 : 2-50 nmB01J 37/0213 : Preparation of the impregna...B01J 37/0236 : Drying, e.g. preparing a su...B01J 37/036 : to form a gel or a cogelC01B 37/00 : Compounds having molecular ...C07F 7/0807 : comprising Si as a ring atomC07F 7/081 : comprising at least one ato...C08F 2/00 : Processes of polymerisationC08F 2/10 : Aqueous solventC08F 2/42 : using short-stopping agentsC08F 210/02 : EtheneC08F 210/14 : Monomers containing five or...C08F 36/04 : conjugatedC08F 36/20 : unconjugatedC08F 4/027 : PolymersC08F 4/64013 : NNC08F 4/64048 : NOC08F 4/64089 : NNNC08F 4/64148 : NN(R)NC08F 4/64158 : ONOC08F 4/64189 : ONNOC08F 4/64193 : OOOOC08F 4/659 : Component covered by group ...C08F 4/65912 : in combination with an orga...C08F 4/65916 : supported on a carrier, e.g...C08F 4/65925 : two cyclopentadienyl rings ...C08F 4/65927 : two cyclopentadienyl rings ...C08G 77/26 : nitrogen-containing groupsC08G 77/60 : in which all the silicon at...C10G 25/003 : Specific sorbent material, ...C10G 31/09 : by filtrationC10G 35/06 : characterised by the cataly...C10G 45/00 : Refining of hydrocarbon oil...C10G 45/04 : characterised by the cataly...C10G 45/34 : characterised by the cataly...C10G 45/44 : Hydrogenation of the aromat...C10G 45/46 : characterised by the cataly...C10G 45/52 : containing platinum group m...C10G 45/60 : characterised by the cataly...C10G 45/64 : containing crystalline alum...C10G 47/02 : characterised by the cataly...C10G 50/00 : Production of liquid hydroc...C10K 1/32 : with selectively adsorptive...C10M 101/02 : Petroleum fractionsC23C 16/56 : After-treatmentY02C 20/40 : of CO2Y02P 20/151 : Reduction of greenhouse gas...