WIRELESS POWER TRANSMITTERS WITH WIDE INPUT VOLTAGE RANGE AND METHODS OF THEIR OPERATION

• US 20170077740A1
• Filed: 11/04/2016
• Published: 03/16/2017
• Est. Priority Date: 09/04/2013
• Status: Active Grant

• Current Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Original Assignee: Freescale Semiconductor, Inc. (NXP Semiconductors NV)
• Inventors: Ye, Wanfu, Gao, Xiang, Wu, Chongli
• Granted Patent: US 9,843,219 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices

Abstract

The embodiments described herein provide a power transmitter for wireless charging of an electronic device and methods of its operation. The power transmitter uses an inverter configured to generate a square wave from a potentially wide ranging DC input voltage. The inverter is configured to generate the square wave with a duty cycle that results in a desired equivalent voltage output, effectively independent of the DC input voltage that is provided. Thus, by generating a square wave with a selectable duty cycle the inverter provides the ability to facilitate wireless power transfer with a wide range of DC input voltages. Furthermore, in some embodiments the power transmitter may provide improved power transfer efficiency using a quasi-resonant phase shift control strategy with adjustable dead time and a matching network that is dynamically selectable to more effectively couple with the transmitter coil combination being used to transmit power to the electronic device.

Claims

1. A power transmitter for wirelessly charging an electronic device, the power transmitter comprising:

an input configured to receive a variable DC input voltage;

an inverter coupled to the input to receive the variable DC input voltage, the inverter configured to generate an AC square-wave signal having a duty cycle selected to provide a predetermined equivalent voltage, wherein the inverter is configured to generate the AC square-wave signal with a relatively high duty cycle when a determined magnitude of the variable DC input voltage is relatively low, and the inverter is configured to generate the AC square-wave signal with a relatively low duty cycle when the determined magnitude of the variable DC input voltage is relatively high;

a plurality of primary coils coupled to the matching network to receive a charging signal, the plurality of primary coils configured to be selectable in multiple different coil combinations, each of the multiple different coil combinations including a number of the plurality of primary coils, with at least one of the multiple different coil combinations including more than one of the plurality of primary coils to facilitate transmission with different numbers of primary coils, the plurality of primary coils configured to selectively transmit a power transfer signal to a receiver coil on the electronic device; and

a matching network coupled to the inverter and to the plurality of primary coils, the matching network configured to generate the charging signal from the AC square-wave signal and to provide the charging signal to the plurality of primary coils, the matching network including a plurality of switched capacitors that are selectively switched to achieve maximum power transfer efficiency for a selected coil combination used to transmit the power transfer signal.

2. The power transmitter of claim 1, wherein the plurality of switched capacitors are selectively switched based on the number of the plurality of primary coils in the selected coil combination.

3. The power transmitter of claim 1, wherein the plurality of switched capacitors are switched so that the matching network resonates with the selected coil combination at a resonant frequency that closely matches a fundamental frequency of the charging signal.

4. The power transmitter of claim 1, further comprising:

a voltage detector coupled to the input and configured to determine the determined magnitude of the variable DC input voltage.

5. The power transmitter of claim 1, wherein the inverter comprises:

a full-bridge inverter with first and second transistor pairs, wherein the inverter is configured to generate the AC square-wave signal using a shifted phase topology in which the switching of the first transistor pair is phase shifted with respect to the second transistor pair.

6. The power transmitter of claim 1, wherein the inverter comprises:

a full-bridge inverter with first and second transistor pairs, wherein the inverter is configured to generate the AC square-wave signal with dead times that assure quasi-resonant soft switching of the transistor pairs, wherein a dead time is a time interval between a first time at which one transistor in a transistor pair is turned off and a second time at which a complement transistor in the transistor pair is turned on.

7. The power transmitter of claim 1, wherein the inverter is configured to generate the AC square-wave signal at a plurality of different frequencies, and wherein the power transmitter is further configured to determine which of the plurality of different frequencies or matching network configurations results in efficient power transfer to the electronic device.

8. The power transmitter of claim 7, wherein the power transmitter is configured to determine which of the plurality of different frequencies or matching network configurations results in efficient power transfer to the electronic device based on feedback received from the electronic device.

9. The power transmitter of claim 1, wherein the matching network comprises:

a differential input with first and second differential inputs configured to receive the AC square wave signal;

a differential output with first and second differential outputs configured to produce the charging signal;

an inductor coupled between the first differential input and the first differential output; and

the plurality of switched capacitors coupled in parallel across the first and second differential inputs, wherein a first number of the plurality of switched capacitors are switched into the matching circuit when a first number of primary coils are included in the selected coil combination, and one or more additional switched capacitors are switched into the matching circuit when a second and larger number of primary coils are included in the selected coil combination.

10. The power transmitter of claim 1, wherein the selected coil combination is determined by selectively activating each of the plurality of primary coils to determine a coil combination that most effectively couples with the receiver coil on the electronic device.

11. The power transmitter of claim 10, wherein the coil combination is determined based on a feedback signal received from the electronic device.

12. The power transmitter of claim 1, further comprising a sensing circuit coupled to the plurality of primary coils, and wherein the sensing circuit is configured to sense a signal received on at least one of the plurality of primary coils to facilitate communication from the electronic device and control a power transfer amount to the electronic device.

13. The power transmitter of claim 1, further comprising a microcontroller, the microcontroller configured to control operation of the inverter, the matching network and the plurality of primary coils.

14. A power transmitter for wirelessly charging an electronic device, the power transmitter comprising:

an input configured to receive a variable DC input voltage that can vary in a range from about 5 to about 20 volts;

an input voltage detector coupled to the input and configured to determine a determined magnitude of the DC input voltage;

a full-bridge inverter with first and second transistor pairs, wherein the inverter is configured to generate an AC square-wave signal from the variable DC input voltage;

a plurality of selectable primary coils configured to receive a charging signal and to selectively transmit a power transfer signal to a receiver coil of the electronic device; and

a matching network coupled to the inverter and to the plurality of selectable primary coils, the matching network configured to generate the charging signal from the AC square-wave signal and to provide the charging signal to the plurality of selectable primary coils, the matching network including a plurality of switched capacitors; and

a microcontroller coupled to the input voltage detector, the inverter, the matching network, and the plurality of selectable primary coils, and the matching network, the microcontroller configured to;

control the inverter to generate the AC square-wave signal having a duty cycle selected to provide a predetermined equivalent voltage, wherein the inverter is configured to generate the AC square-wave signal with a relatively high duty cycle when a determined magnitude of the variable DC input voltage is relatively low, and the inverter is configured to generate the AC square-wave signal with a relatively low duty cycle when the determined magnitude of the variable DC input voltage is relatively high,

control the plurality of selectable primary coils to selectively activate a selected coil combination that most effectively couples with the receiver coil of the electronic device, where the selected coil combination can include one or more of the plurality of selectable primary coils to facilitate transmission with different numbers of the selectable primary coils, and

selectively couple the plurality of switched capacitors in the matching network to achieve maximum power transfer efficiency for the selected coil combination used to transmit the power transfer signal.

15. A method of wirelessly charging an electronic device, the method comprising:

receiving, through an input, a variable DC input voltage;

generating, by an inverter coupled to the input, an AC square-wave signal from the variable DC input voltage, wherein the AC square-wave signal is generated to have a duty cycle that provides a predetermined equivalent voltage, wherein the AC square-wave signal is generated with a relatively high duty cycle when a determined magnitude of the variable DC input voltage is relatively low, and the AC square-wave signal is generated with a relatively low duty cycle when the determined magnitude of the variable DC input voltage is relatively high;

selectively switching a plurality of switched capacitors in a matching network to achieve maximum power transfer efficiency to a receiver coil in the electronic device, wherein the matching network is coupled between the inverter and a plurality of primary coils;

generating a charging signal from the AC square-wave signal by the matching network;

selecting, from the plurality of primary coils, a coil combination from multiple different coil combinations, each of the multiple different coil combinations including a number of the plurality of primary coils with at least one of the multiple different coil combinations including more than one of the plurality of primary coils to facilitate transmission with different numbers of primary coils; and

driving the selected coil combination using the charging signal to transmit a power transfer signal to the receiver coil of the electronic device.

16. The method of claim 15, wherein the plurality of switched capacitors are selectively switched based on the number of the plurality of primary coils in the selected coil combination.

17. The method of claim 15, wherein the plurality of switched capacitors are switched so that the matching network resonates with the selected coil combination at a resonant frequency that closely matches a fundamental frequency of the charging signal.

18. The method of claim 15, wherein the inverter is a full-bridge inverter with first and second transistor pairs, and wherein the inverter is configured to generate the AC square-wave signal using a shifted phase topology in which the switching of the first transistor pair is phase shifted with respect to the second transistor pair.

19. The method of claim 15, wherein the inverter is a full-bridge inverter with first and second transistor pairs, and wherein the inverter is configured to generate the AC square-wave signal with dead times that assure quasi-resonant soft switching of the transistor pairs, wherein a dead time is a time interval between a first time at which one transistor in a transistor pair is turned off and a second time at which a complement transistor in the transistor pair is turned on.

20. The method of claim 15, wherein selectively switching the plurality of switched capacitors comprises:

switching a first number of the plurality of switched capacitors into the matching circuit when a first number of primary coils are included in the selected coil combination; and

switching one or more additional switched capacitors into the matching circuit when a second and larger number of primary coils are included in the selected coil combination.