BURNER UNIT HAVING A LOW VOLTAGE SENSOR

• US 20170101744A1
• Filed: 12/23/2016
• Published: 04/13/2017
• Est. Priority Date: 10/30/2014
• Status: Active Grant

• Current Assignee: Falcon Road Maintenance Equipment
• Original Assignee: Falcon Road Maintenance Equipment
• Inventors: Groulx, Michael J., Klumpp, Thomas K.
• Granted Patent: US 10,041,214 B2
• Time in Patent Office: Days
• CPC Class Codes: E01C 19/08 Apparatus for transporting and heating or melting asphalt, bitumen, tar, or the like stationarily-arranged melting boilers for tar, asphalt, or the like, in general C10C3/12
• CPC Class Codes: F23N 5/242 using electronic means
• CPC Class Codes: Y02A 30/30 in transportation, e.g. on roads, waterways or railways

Abstract

A combustible fuel burner system includes a burner unit, a power source, and a circuit interrupter unit. The circuit interrupter unit has a switch electrically coupled between the power source and the burner unit. The switch has a closed state, wherein the burner unit receives operational electrical power from the power source. The switch moves from a closed state to an open state and electrically disconnects the device from the power source upon a voltage of the power source falling below an interruption threshold. The switch, when in the open state, moves to the closed state upon the voltage of the power source being above a restoration threshold that is higher than the interruption threshold.

Claims

8. A combustible fuel burner system, comprising;

a burner unit;

a battery; and

a control unit electrically coupled between the power source and the burner unit, the control unit including electronic circuitry programmed to automatically control operation of the burner unit, the control unit further including switch also electrically coupled between the power source and the burner unit and a microprocessor programmed to move the switch from a closed state to an open state upon a voltage of the power source falling below an interruption threshold and, when in the open state, to move the switch to the closed state upon the voltage of the power source being above a restoration threshold, the switch electrically disconnecting the burner unit from the power source when in the open state and electrically connecting the burner unit with the power source when in the closed state.

9. The combustible fuel burner system of claim 8, wherein the restoration threshold is higher than the interruption threshold.

10. The combustible fuel burner system of claim 9, wherein:

wherein the interruption threshold is 11.5 volts; and

the restoration threshold is 12.5 volts.

12. The combustible fuel burner system of claim 8, further including a combustible fuel source fluidically coupled with the burner unit, wherein:

the burner unit receives power from the battery to control a flow of fuel from the combustible fuel source and to ignite the fuel in a controlled manner; and

the microprocessor, by moving the switch to the open position upon a voltage of the power source falling below the interruption threshold, prevents the burner from attempting to ignite the fuel.

13. The combustible fuel burner system of claim 12, wherein control unit does not fluidically decouple the burner unit from the combustible fuel source when the microprocessor moves the switch from the closed state to the open state.

11-1. The portable asphalt recycling and asphalt heat management apparatus of claim 16, wherein the restoration threshold of the switch is between about 12 volts and about 13.5 volts.

14. A portable asphalt recycling and asphalt heat management apparatus comprising:

a hopper assembly;

a burner unit adjacent the hopper assembly;

a power source; and

a circuit interrupter including a switch electrically coupled between the power source and the burner unit, the switch having a closed state wherein the burner unit receives operational electrical power from the power source, the switch moving from a closed state to an open state and electrically disconnecting the device from the power source upon a voltage of the power source falling below an interruption threshold.

1. A combustible fuel burner system, comprising:

a control unit;

a burner unit;

a power source; and

a circuit interrupter unit including a switch electrically coupled between the power source and the burner unit, the switch having a closed state, wherein the burner unit receives operational electrical power from the power source, the switch moving from the closed state to an open state and electrically disconnecting the burner unit from the power source upon a voltage of the power source falling below an interruption threshold, and the switch, when in the open state, moving to the closed state upon the voltage of the power source being above a restoration threshold.

2. The combustible fuel burner system of claim 1, wherein the restoration threshold is higher than the interruption threshold.

3. The combustible fuel burner system of claim 2, wherein:

the interruption threshold is 11.5 volts; and

the restoration threshold is 12.5 volts.

4. The combustible fuel burner system of claim 1, wherein the interruption threshold and the restoration threshold are benchmarked off of a target operation voltage of the burner unit, the interruption threshold being less than the target operation voltage, and the restoration threshold being greater than the target operation voltage.

5. The combustible fuel burner system of claim 1, wherein the power source is 12-volt battery, the switch allowing the battery to supply power to the burner unit for operation thereof when the switch is in the closed state, and the switch preventing the battery from supplying power to the burner unit when the switch is in the open state, thereby preventing operation thereof.

6. The combustible fuel burner system of claim 5, wherein when the switch is in the open state, the battery remains electrically connected with the control unit.

7. The combustible fuel burner system of claim 1, wherein:

the burner unit includes a fuel pump and a blower, the pump providing fuel at a commanded fuel rate, and the blower providing air to be mixed with the fuel provided by the pump at a determined air rate that corresponds with the commanded fuel rate;

the fuel pump and the blower receive operational electrical power from the power source; and

the interruption threshold corresponds to a voltage level at which an actual air flow rate falls below the determined air rate by a predetermined amount.

11. The combustible fuel burner system of claim 8, wherein the switch is included in an interrupter unit having a housing with a lead terminal and a load terminal on an exterior thereof, the lead terminal electrically coupling the switch with the battery, and the load terminal electrically coupling the burner unit with the switch.

15. The portable asphalt recycling and asphalt heat management apparatus of claim 14, wherein:

the power source is a 12-volt battery; and

the interruption threshold of the switch is between about 10.5 volts and about 12.5 volts.

16. The portable asphalt recycling and asphalt heat management apparatus of claim 14, wherein the circuit interrupter, when the switch is in the open state, moves the switch to the closed state upon the voltage of the power source being above a restoration threshold that is higher than the interruption threshold.

18. The portable asphalt recycling and asphalt heat management apparatus of claim 14:

further including a control unit and a plurality of electrically-powered components;

wherein the control unit is electrically coupled with the power source at an input terminal thereof and includes a plurality of output terminals, respective ones of the output terminals being coupled with the burner unit and ones of the plurality of electrically-powered components; and

wherein the circuit interrupter is electrically coupled between the power source and the burner unit between the one of the output terminals coupled with the burner unit and the burner unit.

19. The portable asphalt recycling and asphalt heat management apparatus of claim 14:

further including a control unit having a housing coupled with a portion of the apparatus;

wherein the circuit interrupter includes an interrupter unit housing containing the switch, the interrupter unit housing further having a lead terminal and a load terminal on an exterior thereof, the lead terminal electrically coupling the switch with the power source, and the load terminal electrically coupling the burner unit with the switch, the interrupter unit housing being coupled within the control unit housing.

20. The portable asphalt recycling and asphalt heat management apparatus of claim 14, wherein:

the burner unit includes a fuel pump and a blower, the pump providing fuel at a commanded fuel rate, and the blower providing air to be mixed with the fuel provided by the pump at a determined air rate that corresponds with the commanded fuel rate, the fuel and air mixing for combustion adjacent the hopper assembly;

the fuel pump and the blower receive operational electrical power from the power source; and

the interruption threshold corresponds to a voltage level at which an actual air flow rate falls below the determined air rate by a predetermined amount.