Extruded Cement Based Materials
First Claim
Patent Images
1. An extrudable cement-based material formed from a mixture comprising:
- a cement in the range of about 0.1 to 88% by wet weight percent;
a gypsum in the range of about 0.1 to 88% by wet weight percent;
a secondary material in the range of about 0.1 to 50% by wet weight percent;
a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent;
a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent;
a water in the range of 10 to 60% of a total wet material weight; and
the mixture is extrudable.
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Accused Products
Abstract
An extrudable cement-based material formed from a mixture that includes cement, water, gypsum, secondary materials, reinforcement fibers and rheology modifying agent. The extrudable cement-based material is a lightweight material that has a density in the range of about 1.4 to 2.4 g/cm3, a compressive strength in the range of about 5 to 100 MPa, and a flexural strength in the range of about 5 to 35 MPa. Note that the cement may contain gypsum such that the gypsum is not added to the mixture.
9 Citations
40 Claims
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1. An extrudable cement-based material formed from a mixture comprising:
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a cement in the range of about 0.1 to 88% by wet weight percent; a gypsum in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and the mixture is extrudable. - View Dependent Claims (2, 3, 4, 10, 12)
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5-9. -9. (canceled)
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11. (canceled)
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13. An extrudable cement-based material formed from a mixture consisting essentially of:
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a cement in the range of about 0.1 to 88% by wet weight percent; a gypsum in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and the mixture is extrudable.
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14. (canceled)
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15. A method for manufacturing an extrudable cement-based material comprising the steps of:
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mixing a cement in the range of about 0.1 to 88% by wet weight percent, a secondary material in the range of about 0.1 to 50% by wet weight percent, a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, and a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent with water in the range of 10 to 60% of a total wet material weight, wherein the cement contains a gypsum in the range of about 0.1 to 90% by wet weight percent or the gypsum is mixed with the water or both; extruding the mixture through a die using an extruder; and allowing the extruded mixture to set. - View Dependent Claims (18, 19, 20, 21, 22, 28, 30, 31, 32, 33, 34, 35, 37, 38, 39)
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16-17. -17. (canceled)
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23-27. -27. (canceled)
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29. (canceled)
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36. (canceled)
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40. (canceled)
Specification