Contactless Connector System Having Feedback From Secondary Side

• US 20170141616A1
• Filed: 11/11/2016
• Published: 05/18/2017
• Est. Priority Date: 11/13/2015
• Status: Abandoned Application

• Current Assignee: TE Connectivity Germany GmbH (TE Connectivity Ltd. (United Kingdom)), TE Connectivity Nederland B.V. (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: TE Connectivity Germany GmbH (TE Connectivity Ltd. (United Kingdom)), TE Connectivity Nederland B.V. (TE Connectivity Ltd. (United Kingdom))
• Inventors: Habraken, Gied, Dittner, Jeroen, Mang, Benjamin, Hossaini, Reza, Aboulkassem, Samir, Lange, Felix
• Application Number:
  US15/349,415
• Publication Number:
  US 20170141616A1
• Time in Patent Office: Days
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices

Abstract

A contactless connector system is disclosed. The contactless connector system has a power transmitting connector and a power receiving connector. The power transmitting connector has a primary resonant circuit generating a magnetic field at a primary inductive coupler, a primary data transceiver, and a primary control unit connected to and controlling the resonant circuit and the primary data transceiver. The power receiving connector has a secondary inductive coupler electromagnetically coupled to the primary inductive coupler and receiving electric power from the primary inductive coupler, a secondary data transceiver connected with the primary data transceiver to form a bi-directional data link with the primary data transceiver, and a secondary sensing unit measuring at least one secondary operational parameter. The primary control unit controls the resonant circuit based on the at least one secondary operational parameter.

Claims

1. A contactless connector system, comprising:

a power transmitting connector having a primary resonant circuit generating a magnetic field at a primary inductive coupler, a primary data transceiver, and a primary control unit connected to and controlling the resonant circuit and the primary data transceiver; and

a power receiving connector having a secondary inductive coupler electromagnetically coupled to the primary inductive coupler and receiving electric power from the primary inductive coupler, a secondary data transceiver connected with the primary data transceiver to form a bi-directional data link with the primary data transceiver, and a secondary sensing unit measuring at least one secondary operational parameter, the primary control unit controlling the primary resonant circuit based on the at least one secondary operational parameter.

2. The contactless connector system of claim 1, wherein the primary inductive coupler is connected to a first terminal.

3. The contactless connector system of claim 1, wherein the power transmitting connector has a primary data communication interface connected to the primary data transceiver and communicating with a first external component.

4. The contactless connector system of claim 3, wherein the primary control unit is connected to the primary data communication interface and controls the primary resonant circuit based further on at least one primary operational parameter.

5. The contactless connector system of claim 4, wherein the at least one primary operational parameter is a primary voltage across the primary inductive coupler, the at least one secondary operational parameter is a secondary voltage across the secondary inductive coupler, and the primary control unit determines a distance or a power loss between the primary inductive coupler and the secondary inductive coupler based on the primary voltage and the secondary voltage.

6. The contactless connector system of claim 1, wherein the power receiving connector has a secondary data communication interface connected to the secondary data transceiver and communicating with a second external component.

7. The contactless connector system of claim 6, wherein the secondary data transceiver has a modulation unit merging a control signal generated by the secondary sensing unit with a data output from the secondary data communication interface.

8. The contactless connector system of claim 7, wherein the primary data transceiver has a demodulation unit demodulating the control signal and the data output.

9. The contactless connector system of claim 1, wherein the primary data transceiver has a primary antenna and the secondary data transceiver has a secondary antenna, the primary antenna forming a bi-directional radio link with the secondary antenna.

10. The contactless connector system of claim 9, wherein the primary antenna and the secondary antenna are each circularly polarized antennas.

11. The contactless connector system of claim 1, wherein the secondary sensing unit detects a temperature of the power receiving connector and the temperature is transmitted to the primary control unit via the bi-directional data link.

12. The contactless connector system of claim 1, wherein the power receiving connector has a secondary auxiliary winding inductively coupled to the primary inductive coupler.

13. The contactless connector system of claim 12, wherein the power transmitting connector has a primary auxiliary winding connected to a high-frequency source.

14. The contactless connector system of claim 13, wherein the secondary auxiliary winding is connected to a secondary resonant circuit.

15. A method of inductively transmitting power within a contactless connector system, comprising:

generating a magnetic field at a primary inductive coupler of a power transmitting connector by transforming an input power using a resonant circuit of the power transmitting connector;

receiving electric power at a secondary inductive coupler of a power receiving connector electromagnetically coupled to the primary inductive coupler;

establishing a bi-directional data link between the power transmitting connector and the power receiving connector;

measuring at least one secondary operational parameter using a secondary sensing unit of the power receiving connector; and

controlling operation of the resonant circuit based on the at least one secondary operational parameter and at least one primary operational parameter.

16. The method of claim 15, wherein the at least one primary operational parameter is a primary voltage across the primary inductive coupler, the at least one secondary operational parameter is a secondary voltage across the secondary inductive coupler, and the primary control unit determines a distance between the primary inductive coupler and the secondary inductive coupler based on the primary voltage and the secondary voltage.

17. The method of claim 15, wherein the at least one primary operational parameter is a primary current in the primary inductive coupler, the at least one secondary operational parameter is a secondary voltage across the secondary inductive coupler, and the primary control unit determines a distance between the primary inductive coupler and the secondary inductive coupler based on the primary current and the secondary voltage.

18. The method of claim 16, further comprising disconnecting a load while measuring the secondary voltage.

19. The method of claim 15, wherein the at least one primary operational parameter is a primary current in the primary inductive coupler, an auxiliary current in a primary auxiliary winding, or an auxiliary voltage across the primary auxiliary winding, the at least one secondary operational parameter is a secondary auxiliary voltage across a secondary auxiliary winding inductively coupled to the primary inductive coupler, and the primary control unit determines a distance between the primary inductive coupler and the secondary inductive coupler based on the at least one primary operational parameter and the at least one secondary operational parameter.

20. The method of claim 15, further comprising merging a control signal generated by the secondary sensing unit with a data output transmitted via the bi-directional data link.