SWITCHED-CAPACITOR CONVERTERS WITH LOW-VOLTAGE GATE DRIVERS

• US 20170170725A1
• Filed: 09/22/2016
• Published: 06/15/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: pSemi Corporation (Murata Manufacturing Co Limited)
• Original Assignee: Arctic Sand Technologies, Inc. (Murata Manufacturing Co Limited)
• Inventors: Giuliano, David, Szczeszynski, Gregory, Barrett, JR., Raymond
• Granted Patent: US 9,847,715 B2
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/073 Charge pumps of the Schenkel-type

Abstract

A power-conversion apparatus includes active-semiconductor switches configured to transition between first and second states that result in corresponding first and second electrical interconnections between capacitors and at least one of first and second terminals configured to be coupled to first and second external circuits at corresponding first and second voltages, a pre-charge circuit coupled to at least one of the capacitors, and gate-driver circuits, each of which includes a control input, power connections, and a drive output. Each switch is coupled to and controlled by a drive output of one of the gate-driver circuits. Power for the gate-driver circuits comes from charge stored on at least one of the capacitors via the power connection of that gate-driver circuit.

Claims

1-28. -28. (canceled)

29. An apparatus for power conversion, said apparatus comprising a pre-charge circuit, switches, and gate-driver circuits, wherein said switches comprise active semiconductor switch elements, wherein said switches are configured to transition between first and second states that result in corresponding first and second electrical interconnections between capacitors and at least one of first and second terminals, wherein said first terminal is configured to couple to a first external circuit at a first voltage, wherein said second terminal is configured to couple to a second voltage that has a magnitude that is less than that of said first voltage, wherein said pre-charge circuit is coupled to at least one of said capacitors, wherein each gate-driver circuit comprises a control input, power connections, and a drive output, wherein each switch is coupled to and controlled by a drive output of one of said gate-driver circuits, wherein said gate-driver circuits comprise a first gate-driver circuit, and wherein said first gate-driver circuit receives power via a power connection thereof from at least one of said capacitors.

30. The apparatus of claim 29, wherein said pre-charge circuit is configured to initialize voltages on capacitors in said switched-capacitor network prior to clocked operation of a switched-capacitor network defined by said capacitors and said switches.

31. The apparatus of claim 29, wherein said pre-charge circuit is configured to maintain source voltages across selected switches within a required limit during startup of operation of said apparatus.

32. The apparatus of claim 29, wherein said pre-charge circuit is configured to provide charge to one or more of said capacitors to be used to power said gate driving circuits upon beginning clocked operation of said apparatus.

33. The apparatus of claim 29, wherein said pre-charge circuit comprises bias resistors, said bias resistors defining a resistor divider that defines a pre-charge voltage for one or more of said capacitors during startup of operation of said apparatus, resistances of said resistors being selected to avoid exposing said switches to voltages in excess of a threshold voltage, thereby avoiding damage to said switches during startup of operation of said apparatus.

34. The apparatus of claim 29, further comprising terminals coupled to said switches for connecting to said capacitors.

35. The apparatus of claim 29, wherein said switches and said capacitors define a power converter that is configured to provide time-varying voltages to at least some of said gate-driver circuits.

36. The apparatus of claim 29, wherein each of said switches has a maximum-voltage rating that is less than said first voltage.

37. The apparatus of claim 29, wherein said voltage across said power connections of said first gate-driver circuit is no greater than twice said second voltage and less than said first voltage.

38. The apparatus of claim 29, wherein each switch is driven by a corresponding one of said gate-driver circuits, said apparatus further comprising a second gate-driver circuit, wherein said second gate-driver circuit receives power via a power connection thereof from at least another of said capacitors, wherein, in operation, said at least another of said capacitors has a voltage that differs from that across said at least one of said capacitors, which drives said first gate-driver circuit.

39. The apparatus of claim 29, wherein each capacitor in said at least some capacitors comprises a first terminal and a second terminal, wherein, during operation of said apparatus, said first terminal is at a higher voltage than said second terminal, wherein said at least some capacitors comprise a first capacitor and a second capacitor, and wherein at least one of said switches connects a first terminal of said first capacitor to a first terminal of said second capacitor.

40. The apparatus of claim 39, wherein said second terminal of said first capacitor is connected to a first phase voltage, wherein said second terminal of said second capacitor is connected to a second phase voltage, and wherein said first phase voltage is different from said second phase voltage.

41. The apparatus of claim 29, wherein each capacitor has a first terminal and a second terminal, wherein, during operation of said apparatus, said first terminal is at a higher voltage than said second terminal, and wherein said switches connect said first terminals to each other.

42. The apparatus of claim 29, wherein said first gate-driver circuit is configured to cause a voltage across said power connections thereof to be less than said first voltage.

43. An apparatus for converting between voltages, said apparatus comprising a plurality of switches, a pre-charge circuit, gate-driver circuits, a first terminal, and a second terminal, wherein said first and second terminals are configured for coupling to corresponding first and second external circuits at corresponding first and second voltages, wherein, during operation of said apparatus, said plurality of switches transitions between successive states, each state being characterized by a switch-activation pattern that defines which switches are to be open and which switches are to be closed during said state, wherein said successive states define successive switched-capacitor networks, wherein a transition from one successive state to the next results in dismantling of a switched-capacitor network and construction of a new switched-capacitor network, wherein, in operation, said successive switched-capacitor networks and said first and second terminals collectively define a switched-capacitor converter, wherein at least some of said capacitors connect to said pre-charge circuit, wherein each gate-driver circuit comprises power connections, a control input, and a drive output coupled to and for control of at least one switch, and wherein said gate-driver circuits comprise a first gate-driver circuit that is configured to be powered via corresponding first and second power connections.

44. The apparatus of claim 43, wherein each switch element has a maximum voltage rating that is less than a particular voltage, wherein said particular voltage is a highest of said first and second voltages.

45. The apparatus of claim 43, wherein a voltage across first and second power connections of said first gate-driver circuit is less than or equal to a particular voltage, wherein said particular voltage is twice the lowest of said first and second voltages.

46. The apparatus of claim 43, wherein said first power connection is coupled to one of said capacitors such that a voltage difference between said first and second power connections is less than whichever of said first and second voltage is has a higher magnitude.

47. The apparatus of claim 43, wherein said switched-capacitor converter is configured to provide, to said gate-driver circuits, time-varying voltages relative to a lowest of said corresponding voltages.

48. An apparatus for converting voltage, said apparatus comprising a pre-charge circuit, terminals, gate-driver circuits, switches, and a switched-capacitor converter, wherein said terminals are configured for coupling to corresponding external circuits at corresponding voltages, wherein said switches comprise active semiconducting-elements that electrically interconnect capacitors to form a switched-capacitor network that is configured to transition between successive states, wherein at least one of said capacitors is coupled to said pre-charge circuit, wherein said switches electrically interconnect said capacitors in said successive states to one another and to said terminals, wherein each gate-driver circuit comprises a drive output, power connections, and a control input, wherein each drive output is coupled to and controls one of said switches, wherein said gate-driver circuits comprise a first gate-driver circuit that controls a switch element, wherein said first gate-driver circuit is powered via said power connections thereof by charge stored on at least one of said capacitors, and wherein said terminals and said switches are constituents of said switched-capacitor converter.

49. The apparatus of claim 48, wherein said terminals comprise capacitor terminals coupled to corresponding ones of said switches for connecting to said capacitors.

50. The apparatus of claim 48, wherein said switched-capacitor converter is configured to provide, to at least some of said gate-driver circuits, time-varying voltages relative to a lowest of said corresponding voltages.

51. The apparatus of claim 48, wherein each switch element has a maximum voltage rating that is less than a highest of said corresponding voltages.

52. The apparatus of claim 51, wherein said gate-driver circuits comprise a first gate-driver circuit, wherein said first gate-driver circuit comprises first and second power connections, wherein, in operation, a voltage difference exists across said first and second power connections, wherein said voltage difference arises at least in part from a capacitor that is connected to said first power connection, wherein said voltage difference is less than or equal to a particular voltage, wherein said particular voltage is less than or substantially equal to twice a lowest of said corresponding voltages.

53. The apparatus of claim 48, wherein said gate-driver circuits comprise a first gate-driver circuit and a second gate-driver circuit, wherein said switches comprise a first switch-element and a second switch-element, wherein said first switch-element is driven by said first gate-driver circuit, wherein said first gate-driver circuit is configured to be powered by a first capacitor that has a first voltage, wherein said second switch-element is driven by said second gate-driver circuit, wherein said second gate-driver circuit is configured to be powered by a second capacitor that has a second voltage, and wherein said first voltage is different from said second voltage.

54. The apparatus of claim 48, further comprising a phase generator, wherein said phase generator comprises phase-generator switches, wherein said phase generator is configured to provide a time-varying voltage level to one terminal of each of said capacitors, wherein said phase generator is configured to generate a voltage level for a capacitor in a first charge-transfer path using a voltage from a capacitor in a second charge-transfer path.

55. The apparatus of claim 48, wherein said switches comprise a first switch element and a second switch element, wherein said second switch element is in series with said first switch element, wherein, in operation, said first and second switches transition into a state in which said first and second switches permit a steady flow of charge between capacitors.

56. The apparatus of claim 48, wherein each switch element has a maximum voltage rating that is less than a highest of said corresponding voltages.

57. The apparatus of claim 48, wherein said switched-capacitor converter comprises a cascade-multiplier network.

58. The apparatus of claim 48, wherein said switched-capacitor converter comprises a series-parallel switched-capacitor network.

59. The apparatus of claim 48, wherein said gate-driver circuits comprise a first gate-driver circuit, wherein said first gate-driver circuit is configured to be powered via power connections thereof from charge stored in a capacitor set such that a voltage across said power connections is substantially less than a particular voltage, wherein said particular voltage is a highest of said corresponding voltages.

60. The apparatus of claim 48, further comprising capacitors coupled to said switches, wherein connections between said capacitors are controlled by said switches.

61. A method for converting a first voltage into a second voltage, said method comprising connecting a first terminal of a switched-capacitor power converter to a first external circuit, said switched-capacitor power converter comprising a switched-capacitor network in which capacitors are selectively interconnected by active semiconductor-switches, connecting a second terminal of said switched-capacitor power converter to a second external circuit, before beginning normal operation of said switched-capacitor power converter, pre-charging at least one capacitor within said switched-capacitor power converter, providing first control-signals to control inputs of gate-driver circuitry of said power converter, wherein said first control-signals cause first drive-signals at corresponding drive-outputs of said gate-driver circuitry, wherein said first drive-signals cause said active semiconductor-switches to execute a first switch-activation pattern, providing second control-signals to control inputs of said gate-driver circuitry, wherein said second control-signals cause second drive-signals at corresponding drive-outputs of said gate-driver circuitry, wherein said second drive-signals cause said active semiconductor-switches to execute a second switch-activation pattern, and providing power to said gate-driver circuitry through power connections thereof, said power being provided by capacitors from said switched-capacitor network, wherein, in said first switch-activation pattern, a first series of active semiconductor-switches connect first and second capacitors in said switched-capacitor network of said power converter so as to permit conduction current to flow between high-voltage terminals of first and second capacitors, wherein providing said power comprises causing a voltage across said power connections to be less than a highest of said first and second voltages.