ADJUSTABLE UPPER SEATBACK MODULE

• US 20170210256A1
• Filed: 01/25/2016
• Published: 07/27/2017
• Est. Priority Date: 01/25/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Lyons, David Frederick, Preuss, Kevin, Kondrad, Marcos Silva, Ferrier, Scott, Line, Johnathan Andrew, Hosbach, Christian J.
• Granted Patent: US 10,035,442 B2
• Time in Patent Office: Days
• CPC Class Codes: A47C 31/126 for chairs
• CPC Class Codes: A47C 7/405 with double backrests
• CPC Class Codes: A47C 7/46 with special, e.g. adjustable , lumbar region support profile; "Ackerblom" profile chairs
• CPC Class Codes: A47C 7/462 adjustable by mechanical means
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/1615 Parallelogram-like structure
• CPC Class Codes: B60N 2/165 Gear wheel driven mechanism
• CPC Class Codes: B60N 2/2222 the back-rest having two or more parts
• CPC Class Codes: B60N 2/6009 covering more than only the seat
• CPC Class Codes: B60N 2/62 Thigh-rests B60N2/914 takes precedence
• CPC Class Codes: B60N 2/643 shape of the back-rests B60N2/66 takes precedence
• CPC Class Codes: B60N 2/66 Lumbar supports
• CPC Class Codes: B60N 2/68 Seat frames
• CPC Class Codes: B60N 2/7094 Upholstery springs
• CPC Class Codes: B60N 2/809 vertically slidable
• CPC Class Codes: B60N 2/829 characterised by their adjusting mechanisms, e.g. electric motors
• CPC Class Codes: B60N 2/847 with stepwise positioning
• CPC Class Codes: B60N 2/853 characterised by their adjusting mechanisms, e.g. electric motors
• CPC Class Codes: B60N 2/879 with additional features not related to head-rest positioning, e.g. heating or cooling devices or loudspeakers
• CPC Class Codes: B60N 2002/2204 Adjustable back-rest height or length
• CPC Class Codes: B60N 2002/899 : characterised by structural or mechanical details not otherwise provided for

Abstract

A vehicle seating assembly has a seat having a lower seat and a seatback extending upwardly from the lower seat. The seatback has a lower stationary seatback base portion having a seatback frame assembly, and an upper movable seatback hood module vertically adjustable relative the lower stationary portion. The upper movable seatback hood module has an upper seatback slide bracket, and a plurality of rail guides slidably engaging a rail. An electric motor drive unit engages a driven member to vertically adjust the upper movable seatback hood module relative the lower stationary portion when the electric motor drive unit is actuated.

Claims

1. A vehicle seating assembly for a motor vehicle having a lower seat and a seatback extending upwardly from the lower seat, the seatback comprising:

a lower stationary seatback base portion further comprising a seatback frame assembly;

an upper movable seatback hood module vertically adjustable relative the lower stationary portion, the upper movable seatback hood module further comprising an upper seatback slide bracket;

a plurality of rail guides mounted to one of the seatback frame assembly or the upper seatback slide bracket and a slide rail mounted to the other of the seatback frame assembly or the upper seatback slide bracket, the plurality of rail guides engaging the slide rail; and

an electric motor drive unit mounted to one of the seatback frame assembly or the upper seatback slide bracket, and a driven member mounted to the other of the seatback frame assembly or the upper seatback slide bracket, wherein the electric motor drive unit engages the driven member to vertically adjust the upper movable seatback hood module relative the lower stationary portion when the electric motor drive unit is actuated.

2. The vehicle seating assembly of claim 1, wherein a headrest is integrated into the upper movable seatback hood module.

3. The vehicle seating assembly of claim 2, wherein the upper movable seatback hood module comprises a forward facing surface, a rearward facing surface, and wherein the headrest is received within a headrest cup disposed on the forward facing surface of the upper movable seatback hood module.

4. The vehicle seating assembly of claim 3, wherein the upper movable seatback hood module further comprises a speaker assembly mounted in the headrest cup, and a resonance cavity formed proximate the headrest cup within which the speaker assembly is received.

5. The vehicle seating assembly of claim 1, wherein the electric motor drive unit is mounted on the seatback frame assembly and the driven member is mounted on the upper seatback slide bracket.

6. The vehicle seating assembly of claim 1, wherein the electric motor drive unit is mounted on the upper seatback slide bracket and the driven member is mounted on the seatback frame assembly.

7. The vehicle seating assembly of claim 1, wherein the driven member is a motor nut and the electric motor drive unit further comprises an electric motor with a threaded output shaft that engages the motor nut.

8. The vehicle seating assembly of claim 1, wherein the lower stationary seatback base portion comprises a forward facing surface and a rearward facing surface, the forward facing surface comprising a lower seatback front cushion having an outer covering and the rearward facing surface comprising a lower back panel extending upwardly relative the lower stationary seatback base portion;

and

the upper movable seatback hood module comprises a forward facing hood covering, an upper closeout panel attached to a bottom portion of the upper movable seatback hood module beneath the forward facing hood covering, and a rearward facing hood back panel,

wherein the upper closeout panel extends downwardly behind and below an upper edge of the lower seatback front cushion when the upper movable seatback hood module is moved to an upmost raised position and the rearward facing hood back panel extends downwardly below an upper edge of the upwardly extending lower back panel when the upper movable seatback hood module is moved to the upmost raised position.

9. The vehicle seating assembly of claim 8, wherein a forward portion of the lower stationary seatback base portion comprises the forward facing surface, the lower seatback front cushion and the seatback frame assembly, wherein the upper closeout panel extends downwardly and is vertically displaceable within a space defined between the forward facing surface and the seatback frame assembly.

10. The vehicle seating assembly of claim 8, wherein the upper movable seatback hood module has a neutral position and wherein when the upper movable seatback hood module is the neutral position, a vertical gap of about 10 mm is defined between a lower edge of the forward facing hood covering and the upper edge of the lower seatback cushion member.

11. The vehicle seating assembly of claim 10, wherein the upper movable seatback hood module is displaceable from the neutral position to an upmost raised position, and wherein a vertical displacement between the upmost raised position and the neutral position is about 65 mm, and wherein the upper movable seatback hood module is displaceable from the neutral position to a lowermost lowered position, and wherein a vertical displacement between the lowermost lowered position and the neutral position is about 10 mm.

12. The vehicle seating assembly of claim 8, wherein the upper movable seatback hood module is displaceable between the upmost raised position and a lowermost lowered position, and wherein the vertical displacement between the upmost raised position and the lowermost lowered position is about 75 mm.

13. A seatback for a motor vehicle comprising an upper hood vertically adjustable relative a lower portion, a plurality of rail guides slidably engaging a rail, a motor mounted to a lower portion frame or an upper seatback slide bracket, and a driven member mounted to the other of the lower portion frame or the upper seatback slide bracket, wherein the motor engages the driven member to vertically adjust the upper hood relative the lower portion.

14. The seatback of claim 13, wherein the lower portion has a seatback frame assembly and the plurality of rail guides is mounted to one of the seatback frame assembly or the upper seatback slide bracket and the rail is mounted to the other of the seatback frame assembly or the upper seatback slide bracket, the plurality of rail guides slidably engaging the rail.

15. The seatback of claim 14, wherein a pair of rails are mounted to a forward facing surface of the seatback frame assembly, each of the pair of rails having a base in parallel relation with the forward facing surface of the seatback frame assembly, a pair of cooperating legs extending orthogonally from the base and a pair of opposing tabs extending orthogonally from the legs in a plane parallel to the base.

16. The seatback of claim 15, wherein the plurality of rail guides are mounted to a rearward facing surface of the upper seatback slide bracket in a pair of rows on opposite sides of the rearward facing surface of the upper seatback slide bracket relative a centerline thereof, each of the rail guides having a base in parallel relation with the rearward facing surface of the upper seatback slide bracket and a pair of ears extending outwardly from the base, the pair of ears being displaced from the rearward facing surface of the upper seatback slide bracket and slidingly engaged on either side by the opposing tabs of the rails.

17. The seatback of claim 14, wherein the motor is mounted on the seatback frame assembly and the driven member is mounted on the upper seatback slide bracket.

18. A vehicle seating assembly for a motor vehicle comprising:

a lower seat; and

a seatback extending upwardly from the lower seat, wherein the seatback comprises a lower seatback base portion supported by a seatback frame assembly, an upper movable seatback hood module vertically adjustable relative the lower portion supported by a front upper slide bracket in cooperation with a rear upper seatback slide bracket, a plurality of rail guides mounted to one of the seatback frame assembly or the rear upper seatback slide bracket and a slide rail mounted to the other of the seatback frame assembly or the rear upper seatback slide bracket, the plurality of rail guides slidably engaging the slide rail; and

an electric motor drive unit mounted on one of the seatback frame assembly or the rear upper seatback slide bracket, and operatively coupled with the other of the seatback frame assembly or the rear upper seatback slide bracket, wherein the electric motor drive unit vertically adjusts the upper movable seatback hood module relative the lower stationary portion when the electric motor drive unit is actuated.

19. The vehicle seating assembly of claim 18, wherein the seatback further comprises an upper seatback base bracket attached to a forward facing surface of an upper portion of the seatback frame assembly and the pair of slide rails are mounted in abutting relation with a forward facing surface of the upper seatback base bracket, and wherein the plurality of rail guides are mounted to a rearward facing surface of the rear upper seatback slide bracket in a pair of rows on opposite sides of the rearward facing surface of the rear upper seatback slide bracket relative a centerline thereof, each of the rail guides slidingly engaging one of the slide rails.

20. The vehicle seating assembly of claim 19, wherein the upper seatback base bracket comprises the pair of slide rails attached to the forward facing surface of the upper portion of the seatback frame assembly on each side relative the centerline of the seatback frame assembly.