METHOD FOR MANUFACTURING WIRELESS CHARGING DEVICE

• US 20170229238A1
• Filed: 06/28/2016
• Published: 08/10/2017
• Est. Priority Date: 02/05/2016
• Status: Active Grant

• Current Assignee: jjPLus Corp.
• Original Assignee: jjPLus Corp.
• Inventors: HUANG, Ching-Hsing, LEE, Cheng-Chung
• Granted Patent: US 10,204,736 B2
• Time in Patent Office: Days
• CPC Class Codes: H01F 27/2847 Sheets; Strips H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/303 Clamping coils, windings or parts thereof together
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H01F 41/04 for manufacturing coils coils for transformer or inductances H01F27/28
• CPC Class Codes: H01F 41/041 Printed circuit coils apparatus or processes for manufacturing printed circuits in general H05K3/00
• CPC Class Codes: H05K 3/32 electrically connecting electric components or wires to printed circuits

Abstract

A method for manufacturing a wireless charging device is disclosed. The method includes: providing a substrate, a first metal plate, and a second metal plate; forming a plurality of circles of slots, each of the circles of slots including at least one first slot and at least one second slot, the at least one first slot having a first depth, and the at least one second slot having a second depth; forming a first coil and a second coil by performing a metal forming process on the first metal plate and the second metal plate; and placing the first coil in the at least one first slot, and placing the second coil in the at least one second slot. In the method, the first coil and the second coil have good fixity and are easily to be assembled.

Claims

1. A method for manufacturing a wireless charging device, comprising:

providing a substrate, a first metal plate, and a second metal plate;

forming a plurality of circles of slots on the substrate, each of the circles of slots comprising at least one first slot and at least one second slot, the at least one first slot having a first depth, and the at least one second slot having a second depth;

forming a first coil and a second coil by performing a metal forming process on the first metal plate and the second metal plate; and

placing the first coil in the at least one first slot, and placing the second coil in the at least one second slot.

2. The method for manufacturing the wireless charging device according to claim 1, after the step of placing the first coil in the at least one first slot, and placing the second coil in the at least one second slot, the method further comprising:

disposing a power module on the substrate.

3. The method for manufacturing the wireless charging device according to claim 2, after the step of disposing the power module on the substrate, the method further comprising:

electrically coupling the power module to the first coil and the second coil.

4. The method for manufacturing the wireless charging device according to claim 3, wherein the first coil has a first terminal, the second coil has a first terminal, and the step of electrically coupling the power module to the first coil and the second coil comprises:

electrically coupling the first terminal of the first coil to a first leading-out terminal;

electrically coupling the first terminal of the second coil to a second leading-out terminal; and

electrically coupling the first leading-out terminal and the second leading-out terminal to the power module.

5. The method for manufacturing the wireless charging device according to claim 1, wherein the first metal plate comprises a plurality of areas to be removed, the second metal plate comprises a plurality of areas to be removed, and the step of forming the first coil and the second coil by performing the metal forming process on the first metal plate and the second metal plate comprises:

forming the first coil by stamping the areas to be removed of the first metal plate in sequence; and

forming the second coil by stamping the areas to be removed of the second metal plate in sequence.

6. The method for manufacturing the wireless charging device according to claim 1, wherein the first coil and the second coil are formed by a metal forming method in which a metal injection molding process is performed on the first metal plate and the second metal plate.

7. The method for manufacturing the wireless charging device according to claim 1, after the step of placing the first coil in the at least one first slot, the method further comprising:

disposing at least one insulating spacer on the first coil.

8. The method for manufacturing the wireless charging device according to claim 1, wherein the at least one first slot and at least one second slot of each of the circles of slots are alternately disposed.

9. The method for manufacturing the wireless charging device according to claim 1, wherein the circles of slots are in a spiral shape.

10. The method for manufacturing the wireless charging device according to claim 1, wherein the first coil and the second coil are in a spiral shape.

11. The method for manufacturing the wireless charging device according to claim 10, wherein the first coil and the second coil are symmetric with each other.

12. The method for manufacturing the wireless charging device according to claim 1, wherein the first depth is different from the second depth.