RECYCLABLE COMPOSITE CONTAINER

• US 20170355487A1
• Filed: 11/16/2015
• Published: 12/14/2017
• Est. Priority Date: 11/14/2014
• Status: Active Grant

• Current Assignee: Richard Guertin
• Original Assignee: Richard Guertin
• Inventors: GUERTIN, RICHARD
• Granted Patent: US 10,526,105 B2
• Time in Patent Office: Days
• CPC Class Codes: B32B 1/00 Layered products having a non-planar shape
• CPC Class Codes: B44D 3/12 Paint cans; Brush holders; Containers for storing residual paint construction details of containers of general type B65D
• CPC Class Codes: B65D 15/08 with end walls made of plastics material
• CPC Class Codes: B65D 2251/0018 of the 43-type
• CPC Class Codes: B65D 2251/0093 Membrane
• CPC Class Codes: B65D 23/00 Details of bottles or jars not otherwise provided for closure-securing elements B65D45/00
• CPC Class Codes: B65D 25/2852 provided on a local area near to or at the upper edge or rim
• CPC Class Codes: B65D 3/04 essentially cylindrical
• CPC Class Codes: B65D 3/22 with double walls; with walls incorporating air-chambers; with walls made of laminated material for thermal insulating purposes B65D81/3818
• CPC Class Codes: B65D 3/26 Opening arrangements or devices incorporated in, or attached to, containers
• CPC Class Codes: B65D 3/268 the opening arrangement being located in a container closure
• CPC Class Codes: B65D 51/20 Caps, lids, or covers co-operating with an inner closure arranged to be opened by piercing, cutting, or tearing B65D51/185 takes precedence; co-operating with an auxiliary container for additional articles or materials B65D51/28
• CPC Class Codes: Y02W 30/80 Packaging reuse or recycling, e.g. of multilayer packaging bio-packaging Y02W90/10

Abstract

A composite container having a paperboard hollow body with top and bottom open ends. The body is formed by a sidewall with inner and outer surfaces. The composite container includes a body liner extending peripherally about the inner surface of the body and a base connectable to the bottom open end of the hollow body. The base includes a sidewall sized and shaped to fit snugly within the bottom open end of the body. The sidewall is permanently coupled to a bottom portion of the liner. The composite container also includes a collar connectable to the top open end of the hollow body. The collar has a peripheral portion that abuts the top open end and an inner circumferential flange sized and shaped to fit snugly within the top open end of the body. The inner circumferential flange is permanently coupled to a top portion of the liner. The peripheral portion has regions of weakened strength so that the section of the peripheral portion that abuts the top open end can be removed, thereby allowing a user to rapidly remove the coupled collar, liner and base from the hollow body.

Claims

1. A composite container comprising:

a paperboard hollow body having top and bottom open ends, the body being formed by a sidewall having inner and outer surfaces,

a sidewall liner extending peripherally about the inner surface of the body forming a lined body, the sidewall liner being temporarily bonded to the body;

a collar removably connectable to the top open end of the body, the collar comprises a peripheral portion that abuts the top open end of the body and an inner circumferential flange that extends downwardly from the peripheral portion and is sized to fit snugly about the interior wall of the top open end, the inner circumferential flange being bonded to a top portion of the sidewall liner;

a framing element removably connectable to the bottom open end of the body, the framing element having a sidewall that fit snugly within the bottom open end of the lined body and a peripheral rim that receives the bottom open end of the lined body, the sidewall of the framing element being bonded to a bottom portion of the liner, a base connectable to the framing element, the base having a top wall and sidewall, wherein the top wall extends between the sidewall near the top of the side wall, and wherein the top wall and side wall of the base are designed to fit within the sidewall and the top wall of the framing element, and the base further comprising a peripheral lip configured to retain the peripheral rim of the framing element, the peripheral lip having regions of weakened strength so that the base can be removed by engaging the regions of weakened strength, thereby freeing the coupled collar, liner and framing element from the hollow body and allowing a user to rapidly remove and separate the coupled collar, liner and framing element from the hollow body.

2. The composite container of claim 1 further comprising a bottom liner bonded to the framing element and the sidewall liner creating a hermetically sealed cavity.

3. The composite container of claim 1 further comprises a top liner bonded to the collar.

4. The composite container of claim 1, wherein the base, collar and liner are made of plastic materials.

5. The composite container of claim 1, wherein the sidewall liner fully conforms to the shape and dimensions of the inner surface of the sidewall of the body.

6. The composite container of claim 2, wherein the bottom liner fully conforms to the shape and dimensions of the base and is bonded at its perimeter to the adjacent sidewall liner.

7. The composite container of claim 1, wherein the collar comprises a U-shape cross-section that frictionally couples the top open end of the lined body to the collar.

8. The composite container of claim 1 further comprises a lid.

9. The composite container of claim 1, wherein the sidewall liner is temporarily bonded to the body using temporary adhesive applied between the sidewall liner and the sidewall of the body.

10. The composite container of claim 1, wherein the sidewall liner has the same diameter as the inside diameter of the body.

21. The composite container of claim 1, wherein the bottom open end of the hollow body has cut-outs or recesses and the peripheral lip has projections configured to fit in the cut-outs or the recesses.

22. The composite container of claim 1, wherein the collar further comprises an outer flange.

23. The composite container of claim 22, wherein the inner circumferential flange, the peripheral portion and the outer flange form a U-shaped cross-section that clamps the top open end of the hollow body.

24. The composite container of claim 1, wherein the inner circumferential flange has a circumferential ridge, and wherein the collar is bonded to the liner at the circumferential ridge by ultrasonic coupling.

25. The composite container of claim 1, wherein the collar is bonded to the liner by a conventional liquid adhesive.

26. The composite container of claim 1, wherein the base further comprises a pull tab facilitate disengagement of the base from the framing element and hollow body.

27. The composite container of claim 8, wherein the lid comprises a tab to facilitate removal of the lid.

28. The composite container of claim 8, wherein the lid comprises a dispensing opening covered by a pull tab.

29. The composite container of claim 1, further comprising a handle.

30. The composite container of claim 1, wherein the collar is funnel shaped.

11-15. -15. (canceled)

16. A method of manufacturing a composite container comprising:

a) wrapping a liner over a cooled shaping mandrel;

b) applying a temporary adhesive to one side of a paperboard;

c) wrapping the side of the paperboard having the temporary adhesive over the liner on the mandrel forming a lined body;

d) cutting the lined body into desired lengths;

e) applying a conventional adhesive to end portions of the liner of the lined body;

f) adding a collar to a top open end of the lined body, the collar being bonded to the liner and only frictional coupled to the body;

g) adding a framing element to a bottom open end of the lined body, the framing element being permanently bonded to the liner and only frictional coupled to the paperboard of the body; and

h) connecting a base to the framing element, the base configured to be removable from the framing element.

17. The method of manufacturing a composite container according to claim 16, further comprises adding a top liner the collar.

18. The method of manufacturing a composite container according to claim 16, further comprises adding a lid over the collar.

19. The method of manufacturing a composite container according to claim 16, further comprises adding a bottom liner, the base liner being coupled to the bottom and the liner forming a hermetically sealed cavity.

20. (canceled)