DYNAMIC MUTUAL SENSING FOREIGN OBJECT DETECTION LOOPS

• US 20180076671A1
• Filed: 09/14/2016
• Published: 03/15/2018
• Est. Priority Date: 09/14/2016
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: Qualcomm, Inc.
• Inventors: CHOPRA, Swagat, PERCEBON, Leandro
• Granted Patent: US 10,181,759 B2
• Time in Patent Office: Days
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/62 in response to charging parameters, e.g. current, voltage or electrical charge
• CPC Class Codes: B60L 53/66 Data transfer between charging stations and vehicles
• CPC Class Codes: G01V 3/10 using induction coils
• CPC Class Codes: G01V 3/101 by measuring the impedance of the search coil; by measuring features of a resonant circuit comprising the search coil measuring impedance or characteristics derived therefrom G01R27/00, e.g. quality factor G01R27/26
• CPC Class Codes: G01V 3/104 using several coupled or uncoupled coils G01V3/101 takes precedence
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

Techniques for detecting a presence of a foreign object within a region for wirelessly transferring power to charge an electric vehicle are discloses. An example apparatus according to the disclosure includes a foreign object detection (FOD) structure including a transmitting loop structure, a receiving loop structure galvanically isolated from the transmitting loop structure and positioned relative to the transmitting loop structure such that a magnetic field generated by the transmitting loop structure induces a first voltage in the receiving loop structure, wherein the first voltage is below a threshold value, and a control circuit configured to drive the transmitting loop structure and detect a change in a magnitude of the first voltage in the receiving loop structure in response to the presence of the foreign object within the magnetic field.

Claims

1. An apparatus for detecting a presence of a foreign object within a region for wirelessly transferring power to charge an electric vehicle, the apparatus comprising:

a foreign object detection (FOD) structure including;

a transmitting loop structure;

a receiving loop structure galvanically isolated from the transmitting loop structure and positioned relative to the transmitting loop structure such that a magnetic field generated by the transmitting loop structure induces a first voltage in the receiving loop structure, wherein the first voltage is below a threshold value; and

a control circuit configured to drive the transmitting loop structure and detect a change in a magnitude of the first voltage in the receiving loop structure in response to the presence of the foreign object within the magnetic field.

2. The apparatus of claim 1 wherein the threshold value is approximately zero.

3. The apparatus of claim 1 wherein the receiving loop structure is a circular configuration.

4. The apparatus of claim 1 wherein the transmitting loop structure is a double-D configuration.

5. The apparatus of claim 1 wherein the receiving loop structure is a double-D configuration.

6. The apparatus of claim 1 wherein a transmitter magnetic flux direction of the transmitting loop structure is different from a receiver magnetic flux direction of the receiving loop structure.

7. The apparatus of claim 1 wherein the control circuit is configured to cause a wireless transfer of power to cease or be reduced if the change in the magnitude of the first voltage in the receiving loop structure is above a detection threshold value.

8. The apparatus of claim 1 further comprising a plurality of FOD loop structures arranged in an array over a charging area, each of the plurality of FOD loop structures including the transmitting loop structure and the receiving loop structure, wherein the control circuit is configured to drive each of the transmitting loop structures and detect changes in the magnitude of the first voltage in each of the receiving loop structures.

9. The apparatus of claim 8 wherein the control circuit is configured to cause a wireless transfer of power to cease or be reduced if the change in the magnitude of the first voltage in one of the receiving loop structures is above a detection threshold value associated with that one of the receiving loop structures.

10. The apparatus of claim 1 wherein the control circuit is configured to drive the transmitting loop structure at a frequency between 1 MHz and 10 MHz.

11. The apparatus of claim 1 wherein the control circuit is configured to drive the transmitting loop structure based on previously stored transmission signal parameters and to detect the change in the magnitude of the first voltage in the receiving loop structure based on expected received signal parameters, wherein the expected received signal parameters are associated with the transmission signal parameters.

12. The apparatus of claim 1 further comprising a data structure operably coupled to the control circuit, wherein the data structure includes:

a first field to identify the receiving loop structure; and

a second field to identify the threshold value associated with the receiving loop structure.

13. A method of detecting a foreign object on a wireless charging base pad, comprising:

determining a transmission signal and an expected received signal for a foreign object detection (FOD) loop, wherein the FOD loop includes a transmitting loop and a receiving loop;

generating the transmission signal on the transmitting loop;

measuring a received signal with the receiving loop; and

detecting the foreign object based on a comparison of the received signal with the expected received signal.

14. The method of claim 13 wherein the transmitting loop is a double-D, circular, or circular-rectangular configuration.

15. The method of claim 13 wherein the receiving loop is a double-D, circular, or circular-rectangular configuration.

16. The method of claim 13 wherein the FOD loop is one of a plurality of FOD loops in an FOD array and the method includes determining the transmission signal and the expected received signal for each of the plurality of FOD loops in the FOD array.

17. The method of claim 13 wherein determining the transmission signal and the expected received signal includes receiving the transmission signal and the expected received signal via a network interface.

18. The method of claim 13 wherein the transmission signal includes an amplitude value and a frequency value.

19. The method of claim 13 wherein the expected received signal includes an amplitude value.

20. The method of claim 13 wherein the expected received signal includes a phase difference value.

21. A foreign object detection apparatus, comprising:

a transmitting loop structure in a first magnetic flux orientation;

a receiving loop structure in a second magnetic flux orientation, wherein the receiving loop structure is galvanically isolated from the transmitting loop structure and positioned relative to the transmitting loop structure such that a magnetic field generated by the transmitting loop structure generates an expected electrical characteristic in the receiving loop structure;

a control circuit configured to drive the transmitting loop structure and detect a change in the expected electrical characteristic in the receiving loop structure in response to a presence of a foreign object within the magnetic field; and

a memory unit operably coupled to the control circuit and configured to store an expected electrical characteristic value corresponding to the expected electrical characteristic value the transmitting loop structure generates in the receiving loop structure.

22. The foreign object detection apparatus of claim 21 wherein the first magnetic flux orientation and the second magnetic flux orientation are the same.

23. The foreign object detection apparatus of claim 21 wherein the expected electrical characteristic in the receiving loop structure is approximately a zero voltage value.

24. The foreign object detection apparatus of claim 21 wherein the transmitting loop structure is a double-D configuration.

25. The foreign object detection apparatus of claim 21 wherein the receiving loop structure is a double-D configuration.

26. The foreign object detection apparatus of claim 21 wherein the changes in the expected electrical characteristic include a phase change appearing in the receiving loop structure in response to the presence of the foreign object within the magnetic field.

27. The foreign object detection apparatus of claim 21 further comprising a plurality of Foreign Object Detection (FOD) loop structures arranged in an array over a charging area, each of the plurality of FOD loop structures including the transmitting loop structure and the receiving loop structure, wherein the control circuit is configured to drive each of the transmitting loop structures and detect changes in an electrical characteristic in each of the receiving loop structures.

28. The foreign object detection apparatus of claim 27 wherein the memory unit is configured to store an electrical characteristic value corresponding to the electrical characteristic values for each of the transmitting loop structures in the plurality of FOD loop structures.

29. An apparatus for detecting a foreign object, comprising:

means for determining a transmission signal and an expected received signal for a foreign object detection (FOD) loop, wherein the FOD loop includes a transmitting loop means in a first magnetic flux orientation and a receiving loop means in a second magnetic flux orientation such that an induced voltage in the receiving loop means is approximately zero in the absence of a foreign object;

means for generating the transmission signal on the transmitting loop means;

means for measuring a received signal with the receiving loop means; and

means for detecting a foreign object based on a comparison of the received signal with the expected received signal.

30. The apparatus of claim 29 further comprising means for storing the expected received signal.