Seamlessly Joining Sides of a Speaker Enclosure
First Claim
1. A method for joining sides of a speaker enclosure while minimizing the appearance of a seam in the joint, the method including:
- affixing a speaker grill element to a substructure element;
where the speaker grill element has a depth dimension that is shorter than its length and width dimensions, comprises a first surface and a second surface that are substantially parallel to each other, and comprises hole openings between the first surface and the second surface;
where the substructure element has a depth dimension that is shorter than its length and width dimensions, comprises protrusions above its front surface, and comprises openings that are larger than the hole openings in the speaker grill element; and
where the speaker grill element is aligned lengthwise to a first plane;
inserting the joined speaker grill element and substructure element into a mould, where, in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity for injection moulding a side element; and
injecting molten plastic into the mould cavity to form an injection moulded side element.
4 Assignments
0 Petitions
Accused Products
Abstract
A method for joining sides of a speaker enclosure while minimizing the appearance of a seam in the joint includes affixing a speaker grill element to a substructure element, where the speaker grill element has a depth dimension that is shorter than its length and width dimensions, includes a first surface and a second surface that are substantially parallel to each other, and includes hole openings between the first surface and the second surface, where the substructure element has a depth dimension that is shorter than its length and width dimensions, includes protrusions above its front surface, and includes openings that are larger than the hole openings in the speaker grill element, and where the speaker grill element is aligned lengthwise to a first plane, inserting the joined speaker grill element and substructure element into a mould, where in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity for injection moulding a side element, and injecting molten plastic into the mould cavity to form an injection moulded side element.
12 Citations
20 Claims
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1. A method for joining sides of a speaker enclosure while minimizing the appearance of a seam in the joint, the method including:
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affixing a speaker grill element to a substructure element; where the speaker grill element has a depth dimension that is shorter than its length and width dimensions, comprises a first surface and a second surface that are substantially parallel to each other, and comprises hole openings between the first surface and the second surface; where the substructure element has a depth dimension that is shorter than its length and width dimensions, comprises protrusions above its front surface, and comprises openings that are larger than the hole openings in the speaker grill element; and where the speaker grill element is aligned lengthwise to a first plane; inserting the joined speaker grill element and substructure element into a mould, where, in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity for injection moulding a side element; and injecting molten plastic into the mould cavity to form an injection moulded side element. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. An automated assembly system for joining sides of a speaker enclosure while minimizing the appearance of a seam in the joint, the automated assembly system configured by processor instructions to:
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affix a speaker grill element to a substructure element; where the speaker grill element has a depth dimension that is shorter than its length and width dimensions, comprises a first surface and a second surface that are substantially parallel to each other, and comprises hole openings between the first surface and the second surface; where the substructure element has a depth dimension that is shorter than its length and width dimensions, includes protrusions above its front surface, and includes openings that are larger than the hole openings in the speaker grill element; and where the speaker grill element is aligned lengthwise to a first plane; insert the joined speaker grill element and substructure element into a mould, where in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity for injection moulding a side element; and inject molten plastic into the mould cavity to form an injection moulded side element. - View Dependent Claims (17, 18, 19)
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20. A tangible, non-transitory computer-readable medium having stored thereon instructions that, when executed by one or more processors of a computing device, cause the computing device to perform functions comprising:
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affixing a speaker grill element to a substructure element; where the speaker grill element has a depth dimension that is shorter than its length and width dimensions, comprises a first surface and a second surface that are substantially parallel to each other, and comprises hole openings between the first surface and the second surface; where the substructure element has a depth dimension that is shorter than its length and width dimensions, includes protrusions above its front surface, and includes openings that are larger than the hole openings in the speaker grill element; and where the speaker grill element is aligned lengthwise to a first plane; inserting the joined speaker grill element and substructure element into a mould, where in combination with portions of the speaker grill element and the substructure element, a surface of the mould forms a mould cavity for injection moulding a side element; and injecting molten plastic into the mould cavity to form an injection moulded side element.
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Specification