STEERABLE ASSEMBLY FOR DELIVERING A PROSTHETIC HEART VALVE

• US 20190142586A1
• Filed: 11/26/2018
• Published: 05/16/2019
• Est. Priority Date: 06/13/2005
• Status: Active Grant

• Current Assignee: Edwards Lifesciences Corporation
• Original Assignee: Edwards Lifesciences Corporation
• Inventors: Taylor, David M.
• Granted Patent: US 10,517,721 B2
• Time in Patent Office: Days
• CPC Class Codes: A61F 2/2427 Devices for manipulating or deploying heart valves during implantation
• CPC Class Codes: A61F 2/2433 using balloon catheter
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

An assembly for delivering a prosthetic heart valve to a native heart valve is disclosed. The assembly includes a self-expanding prosthetic heart valve formed with an expandable metallic stent and a flexible valvular structure. The assembly also includes a delivery apparatus having a delivery sleeve. The delivery sleeve includes a selectively steerable section and a distal portion for retaining the prosthetic heart valve in a compressed state. A handle is coupled to a proximal end of the delivery sleeve and a pull wire extends from the handle to the steerable section of the delivery sleeve. The handle preferably includes a rotatable portion for actuating the pull wire and thereby selectively controlling a curvature of the steerable section during advancement through the patient'"'"'s vasculature. In preferred embodiments, the steerable section includes a flexible metallic tubular portion formed with a plurality of circumferentially extending openings.

Claims

1. A delivery system for implanting a prosthetic valve within a native aortic valve in a patient, comprising:

an outer sleeve comprising a selectively steerable distal portion, the steerable distal portion having an open distal end and a lumen communicating with the open distal end;

a pull wire having a distal end portion fixedly connected to the steerable distal portion for selectively controlling a curvature of the steerable distal portion, the steerable distal portion being capable of achieving a sufficient curvature to navigate around an aortic arch of the patient;

a balloon catheter extending through the outer sleeve and through the lumen of the steerable distal portion and out of the open distal end of the steerable distal portion; and

a prosthetic valve disposed over an expandable balloon along a distal end portion of the balloon catheter, the prosthetic valve comprising an expandable stent portion and a valve structure mounted on the stent portion;

wherein the distal end portion of the balloon catheter is positioned distal to a distal end of the steerable distal portion;

wherein the outer sleeve, the balloon catheter and the prosthetic valve are configured for advancement as a single unit through a vasculature of the patient.

2. The delivery system according to claim 1, wherein the steerable distal portion comprises a slotted tube having a first straight position in the absence of tension on the pull wire and a second curved position when tension is applied to the pull wire to adjust the curvature of the steerable distal portion.

3. The delivery system according to claim 1, wherein the outer sleeve comprises a non-steerable proximal portion that is connected to a proximal end of the steerable distal portion, the steerable distal portion having a greater flexibility than the tubular non-steerable proximal portion.

4. The delivery system according to claim 1, wherein the distal end portion of the pull wire is fixed to the steerable distal portion at a location proximal to the prosthetic valve such that the prosthetic valve remains straight when the pull wire is actuated to change the curvature of the steerable distal portion.

5. The delivery system according to claim 1, wherein the pull wire is actuated by a steering mechanism located in a handle that is coupled to a proximal end of the outer sleeve.

6. The delivery system according to claim 5, wherein the steering mechanism comprises a rotatable knob operably coupled to a longitudinally moveable core member disposed inside the handle, a proximal end portion of the pull wire being fixed to the core member, such that rotation of the knob in a first rotational direction produces longitudinal movement of the core member in a first longitudinal direction to increase tension in the pull wire and rotation of the knob in a second rotational direction produces longitudinal movement of the core member in a second longitudinal direction to decrease tension in the pull wire.

7. The delivery system according to claim 1, wherein the steerable distal portion comprises a flexible tubular portion and a cover extending over at least a portion of the tubular portion, the cover being less flexible than the tubular portion.

8. The delivery system according to claim 1, wherein the prosthetic valve has an outer diameter larger than a diameter of the open distal end of the steerable distal portion such that the prosthetic valve is prevented from moving proximally into the lumen of the steerable distal portion when the balloon is deflated and the prosthetic valve is in a radially compressed state on the deflated balloon.

9. The delivery system according to claim 1, wherein the balloon catheter comprises a guidewire shaft and a balloon shaft, the guidewire shaft extending through a lumen of the balloon shaft, wherein the guidewire shaft has a passage for receiving a guide wire, and a distal end of the guidewire shaft extends distally from a distal end of the balloon shaft.

10. The delivery system according to claim 9, wherein a proximal end of the balloon extends over the distal end of the balloon shaft and a distal end of the balloon extends over the distal end of the guidewire shaft.

11. The delivery system according to claim 1, further comprising one or more markers positioned along the balloon catheter for indicating a location of the prosthetic valve within the vasculature of the patient using fluoroscopy.

12. The delivery system according to claim 1, further comprising an introducer configured to be inserted into a blood vessel of the patient, the introducer having a proximal opening, a distal opening, an inner passageway between the proximal opening and the distal opening, and one or more valves configured to control blood flow inside the inner passageway, wherein the balloon catheter and the prosthetic valve are configured to be advanced through the introducer and into the blood vessel after the introducer is inserted into the blood vessel.

13. The delivery system according to claim 12, wherein the inner passageway of the introducer has a circumference that is smaller than an outer circumference of the prosthetic valve when the prosthetic valve is initially crimped on the balloon and before the crimped prosthetic valve is inserted into the introducer.

14. The delivery system according to claim 12, further comprising a loader assembly having a tube portion configured to be inserted through the proximal opening and the one or more valves of the introducer so that the prosthetic valve and the balloon catheter can be inserted into the tube portion, advanced outwardly through a distal opening of the tube portion into the inner passageway of the introducer and then outwardly through the distal opening of the introducer into the blood vessel.

15. The delivery system according to claim 14, wherein the tube portion and the introducer are configured to be removably couplable to each other.

16. A delivery system for implanting a prosthetic valve within a native aortic valve in a patient, comprising:

an outer sleeve comprising a proximal portion and a selectively steerable distal portion, the steerable distal portion having an open distal end;

a handle portion connected to the proximal portion of the outer sleeve, the handle portion comprising a rotatable knob;

a pull wire having a distal end portion fixedly connected to the steerable distal portion and a proximal end portion operatively connected to the rotatable knob such that rotating the knob in a first rotational direction increases tension in the pull wire to increase a curvature of the steerable distal portion and rotating the knob is a second rotational direction, opposite the first rotational direction, decreases tension in the pull wire to decrease the curvature of the steerable distal portion;

a balloon catheter comprising a shaft extending through the outer sleeve and out of the open distal end of the steerable distal portion and an inflatable balloon along a distal end portion of the shaft; and

a prosthetic valve disposed over the balloon in a radially crimped state, the prosthetic valve comprising an expandable stent portion and a valve structure mounted on the stent portion;

wherein the balloon and the prosthetic valve are positioned distal to a distal end of the steerable distal portion;

wherein the outer sleeve, the balloon catheter and the prosthetic valve are configured for advancement as a single unit through a vasculature of the patient.

17. The delivery system according to claim 16, further comprising an introducer configured to be inserted into a blood vessel of the patient, the introducer having a proximal opening, a distal opening, an inner passageway between the proximal opening and the distal opening, and one or more valves configured to control blood flow inside the inner passageway, wherein the balloon catheter and the prosthetic valve are configured to be advanced through the introducer and into the blood vessel after the introducer is inserted into the blood vessel.

18. The delivery system according to claim 17, further comprising a loader assembly having a tube portion configured to be inserted through the proximal opening and the one or more valves of the introducer so that the prosthetic valve and the balloon catheter can be inserted into the tube portion, advanced outwardly through a distal opening of the tube portion into the inner passageway of the introducer and then outwardly through the distal opening of the introducer into the blood vessel.

19. The delivery system according to claim 16, further comprising a longitudinally moveable core member disposed inside the handle portion, the proximal end portion of the pull wire being fixed to the core member, such that rotation of the knob in the first rotational direction produces longitudinal movement of the core member in a first longitudinal direction to increase tension in the pull wire and rotation of the knob in the second rotational direction produces longitudinal movement of the core member in a second longitudinal direction to decrease tension in the pull wire.

20. A delivery system for implanting a prosthetic valve within a native aortic valve in a patient, comprising:

a tubular sleeve comprising a proximal portion and a selectively steerable distal portion, the steerable distal portion having a lumen with an inner diameter, the lumen communicating with an open distal end, and the steerable distal portion having a greater flexibility than the proximal portion;

a pull wire fixed to the steerable distal portion for selectively controlling a curvature of the steerable distal portion, the steerable distal portion being capable of achieving sufficient curvature to navigate around an aortic arch of the patient;

a balloon catheter extending through the tubular sleeve and out of the open distal end of the steerable distal portion;

a prosthetic valve disposed over an expandable balloon along a distal end portion of the balloon catheter, the prosthetic valve comprising an expandable stent portion and a valve structure mounted on the stent portion, wherein the pull wire has a distal end portion fixedly connected to the steerable distal portion at a location proximal to the prosthetic valve such that the prosthetic valve remains straight when the pull wire is actuated to change the curvature of the steerable distal portion;

an introducer configured to be inserted into a blood vessel of the patient, the introducer having a proximal opening, a distal opening, an inner passageway between the proximal opening and the distal opening, and one or more valves configured to control blood flow inside the inner passageway, wherein the balloon catheter and the prosthetic valve are configured to be advanced through the introducer and into the blood vessel after the introducer is inserted into the blood vessel; and

a loader assembly having a tube portion configured to be inserted through the proximal opening of the introducer, wherein the prosthetic valve and the distal end portion of the balloon catheter are configured to be inserted into the tube portion, and wherein the tube portion is configured to be inserted through the one or more valves of the introducer so that the prosthetic valve and the balloon catheter can be advanced outwardly through a distal opening of the tube portion into the inner passageway of the introducer and then outwardly through the distal opening of the introducer into the blood vessel.