CONTACT BODY EASY TO VERIFY RESIN IMPREGNATION, MANUFACTURING METHOD THEREOF, AND VIBRATION ACTUATOR INCLUDING CONTACT BODY

• US 20200136529A1
• Filed: 10/18/2019
• Published: 04/30/2020
• Est. Priority Date: 10/24/2018
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Seki, Hiroyuki, Araki, Yasuyuki
• Granted Patent: US 11,323,047 B2
• Time in Patent Office: Days
• CPC Class Codes: C09K 3/14 Anti-slip materials; Abrasives products specifically intended for the fabrication of abrasive tools, blocks or papers, or for operations of the kind of sand-blasting and barrelling B24B31/14, B24C1/00; polishing compositions containing abrasive or grinding agents C09G1/02; polishing of semi-conductors H01L; friction compositions for brakes or clutches F16D69/02
• CPC Class Codes: H02N 2/001 Driving devices, e.g. vibrators
• CPC Class Codes: H02N 2/0015 using only bending modes
• CPC Class Codes: H02N 2/0065 Friction interface friction linings F16D69/00
• CPC Class Codes: H02N 2/007 Materials
• CPC Class Codes: H02N 2/0075 Electrical details, e.g. drive or control circuits or methods
• CPC Class Codes: H02N 2/04 Constructional details
• CPC Class Codes: H02N 2/103 by pressing one or more vibrators against the rotor
• CPC Class Codes: H02N 2/12 Constructional details
• CPC Class Codes: H02N 2/163 Motors with ring stator
• CPC Class Codes: H10N 30/80 Constructional details

Abstract

A contact body that makes it possible to easily verify whether or not the resin has been properly impregnated in the pores. A metallic sintered body having a plurality of pores, as a main body, is in contact with a vibration element in a vibration actuator. The contact body includes a sliding portion that has a sliding surface in contact with the vibration element, and a non-sliding portion adjacent to the sliding portion and not in contact with the vibration element. The non-sliding portion is provided with a resin lump containing hard particles and resin, and the resin lump is formed to be lower in height in a vertical direction than the sliding surface. In the sliding portion, part of hard particles and resin is exposed on the sliding surface.

Claims

1. A contact body that has a metallic sintered body having a plurality of pores, as a main body, and is brought into contact with a vibration element in a vibration actuator, comprising:

a sliding portion that has a sliding surface in contact with the vibration element; and

a non-sliding portion that is adjacent to the sliding portion and is not in contact with the vibration element,

wherein the non-sliding portion is provided with a resin lump containing hard particles and resin, and the resin lump is formed such that the resin lump is lower in height in a vertical direction than the sliding surface, and

wherein in the sliding portion, part of hard particles and resin is exposed on the sliding surface.

2. The contact body according to claim 1, wherein the non-sliding portion has a surface formed at a location lower than the sliding surface, and the resin lump is formed on the surface.

3. The contact body according to claim 2, wherein the surface of the non-sliding portion is formed with a recessed portion and the resin lump is formed in the recessed portion.

4. The contact body according to claim 2, wherein the non-sliding portion is formed with a wall portion which is higher than the surface formed at the location lower than the sliding surface, and is lower than the sliding surface, such that the surface is provided between the wall portion and the sliding portion.

5. The contact body according to claim 4, wherein the height of the wall portion is not smaller than 0.01 mm.

6. The contact body according to claim 2, wherein the metallic sintered body has an annular shape,

wherein the sliding portion is annularly formed on one surface of the metallic sintered body in an axial direction, and

wherein the non-sliding portion is provided on at least one of an inner peripheral side and an outer peripheral side of the sliding portion which is annularly formed.

7. The contact body according to claim 2, wherein the metallic sintered body has an annular shape,

wherein the sliding portion is formed on one surface of the metallic sintered body in an axial direction, such that arc-shaped sliding portions each having substantially the same length are formed at equally-spaced intervals, and

wherein the non-sliding portion is formed between the arc-shaped sliding portions.

8. The contact body according to claim 2, wherein the metallic sintered body has a bar shape,

wherein the sliding portion is formed in a belt-like shape along a direction of the length of the metallic sintered body, and

wherein the non-sliding portion is formed on at least one side of the belt-shaped sliding portion in a direction of the width of the sliding portion.

9. The contact body according to claim 2, wherein the metallic sintered body has a bar shape,

wherein the sliding portion is formed in a belt-like shape along a direction of the length of the metallic sintered body, and

wherein the non-sliding portion is provided on a line extending from the sliding portion in a direction of the length of the sliding portion.

10. A vibration actuator including a vibration element, and a contact body that has a metallic sintered body having a plurality of pores, as a main body,

wherein the contact body comprises:

a sliding portion that has a sliding surface in contact with the vibration element; and

a non-sliding portion that is adjacent to the sliding portion and is not in contact with the vibration element,

wherein the non-sliding portion is provided with a resin lump containing hard particles and resin, and the resin lump is formed such that the resin lump is lower in height in a vertical direction than the sliding surface, and

wherein in the sliding portion, part of hard particles and resin is exposed on the sliding surface.

11. A method of manufacturing a contact body that has a metallic sintered body having a plurality of pores, as a main body, and is brought into contact with a vibration element in a vibration actuator, comprising:

applying mixed resin formed by mixing hard particles and resin to a first surface of the metallic sintered body and a second surface of the metallic sintered body, which is provided at a height lower than the first surface such that the second surface is adjacent to the first surface;

performing heat treatment for impregnating the mixed resin applied to the metallic sintered body in the pores of the metallic sintered body and curing the mixed resin; and

removing remaining mixed resin on the first surface, which has been cured, by grinding, and adjusting flatness of the first surface,

wherein a resin lump formed on the second surface by the mixed resin which is cured by the heat treatment is not ground by said grinding.