Battery protection device

• US 4,149,093 A
• Filed: 08/31/1977
• Issued: 04/10/1979
• Est. Priority Date: 08/31/1977
• Status: Expired due to Term

• Current Assignee: US Autotronics
• Original Assignee: US Autotronics
• Inventors: D'Alessio, Frank P., Andrews, Warren
• Primary Examiner(s): Hohauser, Herman J.
• Application Number:
  US05/829,398
• Time in Patent Office: 587 Days
• Field of Search: 307/10 BP, 307/10 R, 320/40, 320/43, 320/44, 320/45, 320/47, 320/48, 322/99
• US Class Current: 307/10.7
• CPC Class Codes: B60R 16/03 for supply of electrical power to vehicle subsystems or for circuit arrangements for charging batteries H02J7/00
• CPC Class Codes: H01H 3/503 making use of electromagnets
• CPC Class Codes: H01H 73/44 reset by push-button, pull-knob or slide
• CPC Class Codes: H02J 2310/46 for ICE-powered road vehicles
• CPC Class Codes: H02J 9/002 in which a reserve is maintained in an energy source by disconnecting non-critical loads, e.g. maintaining a reserve of charge in a vehicle battery for starting an engine
• CPC Class Codes: Y10S 320/13 Fault detection

Abstract

A device for providing protection to a battery utilized as an auxiliary and starting power source for a motor-generator. The device includes a switch positioned intermediate the battery and the load and circuit means for integrating current flow from said battery when said generator is inoperative and automatically opening the switch when the product of said integration reaches a predetermined threshold level. The device is particularly adapted for a vehicular battery and uses a length of the battery cable for detecting current flow.

Claims

1. A device for protecting a battery which provides starting power to a motor and auxiliary power to a load normally powered by a generator driven by said motor, comprising mechanical switch means for connection intermediate said battery and load;

first circuit means for detecting current flowing from said battery to said load and integrating a signal representative of said detected current;

second circuit means for producing a control output signal when the product of said integration reaches a predetermined level; and

electrical switch means operatively coupled to said mechanical switch means and to said second circuit means for opening said mechanical switch means in response to said control output signal, said first circuit means being adapted for operative coupling to said generator for disabling the production of said control output signal when said generator is operative.

2. The device as recited in claim 1, wherein said first circuit means includes bridge circuit means for comparing a first reference voltage and a second voltage, said second voltage having a component which is proportional to the current flowing from said battery to said load for the detection of said current.

3. The device as recited in claim 2, wherein said mechanical switch means is adapted for connection in a cable at least in part coupling said battery and said load, said first circuit means including coupling means for electrically connecting a length of said cable in said bridge circuit means for providing a voltage proportional to current flow from said battery to said load.

4. The device as recited in claim 3, including a housing supporting said mechanical switch means, said first and second circuit means and said electrical switch means, said coupling means including a coupling wire extending from said housing a predetermined length for electrical connection substantially at its end, when fully extended, to said cable.

5. The device as recited in claim 4, wherein said battery, mechanical switch means and cable define an electrical path, said first circuit means including conductive means in said housing electrically coupled to said electrical path in the vicinity of said mechanical switch means for defining, together with said coupling wire, a length of said cable through which current from said battery flows to said load, said current passing through said length of cable defining a voltage proportional to said current flow.

6. The device as recited in claim 4, including first and second terminal means supported by said housing, said cable being divided in two sections having adjacent ends, the respective adjacent ends of said cable sections being respectively connected to said first and second terminal assemblies, said mechanical switch means including first and second fixed contact portions respectively electrically coupled to said first and second terminal means and a displaceable contact portion selectively displaceable into and out of engagement with said first and second fixed contact portions for opening and closing the current path between said battery and said load.

7. The device as recited in claim 6, wherein said mechanical switch means includes means normally biasing said displaceable contact portion out of electrical contact with said fixed contact portions, index means for retaining said displaceable contact portion in electrical connection with said fixed contact portion, and means operatively coupling said index means and said electrical switch means for releasing said index means to permit the displacement of said displaceable contact portion by said bias means in response to the actuation of said electrical switch means to disconnect said load from said battery.

8. The device as recited in claim 7, wherein said mechanical switch means includes reset means manually manipulatable by a user to displace said displaceable contact portion into electrical contact with said fixed contact portions for retention by said index means.

9. The device as recited in claim 8, wherein said electrical switch means includes solenoid means for displacing said index means.

10. The device as recited in claim 2, wherein said bridge circuit means includes first and second outputs respectively representative of said first and second voltages, said first circuit means including operational amplifier means having as its input said first and second outputs of said bridge circuit means, and integrator circuit means having as its input the output of said operational amplifier means whereby an output is produced at said operational amplifier means when said load is drawing current from said battery when said generator is inoperative.

11. The device as recited in claim 10, including second operational amplifier means having as a first input the output of said integrator circuit means and having as its second input a reference voltage, said second operational amplifier means producing said control output signal when the output of said integrator circuit exceeds said reference voltage.

12. The device as recited in claim 11, wherein said electrical switch includes solenoid means actuatable in response to said control output signal to open said mechanical switch means.

13. The device as recited in claim 1, including further manually mamipulative switch means for disabling at least said first circuit means to render said battery protection device inoperative while retaining said mechanical switch means in its closed position.

14. The device as recited in claim 1, wherein said first circuit means includes means for resetting the product of said integration in response to the operation of said generator.

15. The device as recited in claim 1, wherein said first circuit means includes AC detection means for detecting and AC signal in the current flowing from said battery to said load representative of the operation of said generator and for producing an output signal in response thereto, said first circuit means being adapted to disable the production of said control output signal in response to an output signal from said AC detection means.

16. The device as recited in claim 10, wherein said first circuit means includes AC detection means coupled to detect an AC signal in the current flowing from said battery to said load representative of the operation of said generator and for producing an output in response thereto, said AC detection means being coupled to an input to said operational amplifier means to cause the output of said operational amplifier means to be low without regard to the voltages at the output of said bridge circuit means.

17. The device as recited in claim 16, wherein said AC detection means includes AC amplifier means AC coupled to receive the current between the battery and the load, rectifier means for rectifying the output signal of said AC amplifier means, third operational amplifier means having first and second inputs and an output, and reference voltage means coupled to the first input of said third operational amplifier means, said rectifier means being coupled to the second input of said third operational amplifier means, said output of said third operational amplifier means being applied to one of the inputs of said first-mentioned operational amplifier means.

18. A device for protecting a battery which provides starting power to a motor and auxiliary power to a load normally powered by a generator driven by said motor, comprising mechanical switch means connected intermediate said battery and load, circuit means for detecting current flow through said mechanical switch means from said battery to said load and for producing a control output signal in response to a predetermined drain from said battery, means for detecting the operation of said generator for rendering said circuit means inoperative during operation of said generator;

and electircal switch means operatively coupled to said mechanical switch means and to said circuit means for opening said mechanical switch means in response to said output control signal, said mechanical switch means including a pair of fixed contact means, a displaceable contact means displaceable between a first position in electrical contact with said fixed contact means and a second position out of electrical contact therewith, means for biasing said displaceable contact means into its first position, index means for holding said displaceable contact means in its first position against the force of said bias means, and means operatively coupling said electrical switch means and index means for the selective release of said index means to effect opening of said switch means.

19. The device as recited in claim 18, wherein said mechanical switch means includes an elongated rod member formed with an indexing groove thereon, said biasing means including coil spring means extending about said rod member and supporting said displaceable contact means for displacement relative to said rod member and said fixed contact means and stop means for limiting the displacement of said spring, said stop means being in part mounted on said rod member, said index means including an index lever pivotably mounted for cooperation with said rod member groove at one position of said index lever for retaining said displaceable contact means in its first position, said means coupling said electrical switch means and said index means displacing said index lever out of registration with said groove to permit displacement of said displaceable contact means.

20. The device as recited in claim 19, including housing means supporting said mechanical switch means, electrical switch means and circuit means, said rod member projecting outside of said housing means for manual manipulation, and including means biasing said index lever into the position in registration with the position of said groove when said displaceable contact means is in its first position, said mechanical switch means being resettable by manual displacement of said rod member to bring said index lever when said electrical switch means is inoperative.