Breakaway gas cap

• US 4,177,931 A
• Filed: 10/04/1978
• Issued: 12/11/1979
• Est. Priority Date: 10/04/1978
• Status: Expired due to Term

• Current Assignee: Stant Manufacturing Incorporated
• Original Assignee: Stant Manufacturing Incorporated
• Inventors: Evans, John H.
• Primary Examiner(s): Hall, George T.
• Application Number:
  US05/948,424
• Time in Patent Office: 433 Days
• Field of Search: 220/256-258, 220/265, 220/266, 220/288, 220/DIG. 33, 215/251, 215/253
• US Class Current: 220/288
• CPC Class Codes: B60K 15/0406 Filler caps for fuel tanks
• CPC Class Codes: Y10S 220/33 Gasoline tank cap

Abstract

A break-away gas cap includes an inner member having a central portion adapted to close and seal an opening in gasoline tanks, such as the gasoline fill neck of an automobile, and an outer shell that engages and is carried by the inner member and provides a hand-engaging surface to be used to insert and remove the gas cap. The inner member includes weakened portions between its closure portion and the portions carrying the outer shell to enhance breakage of the outer shell from the inner member in the event of impact, such as an automobile accident, without affecting the closure and seal of the gasoline tank.

Claims

1. A cap for an automobile fuel fill neck, comprising an inner portion having a central portion adapted to close and seal the neck and having peripheral portions, an outer portion carried by said peripheral portions and providing a hand engaging surface to be used to insert and remove the central portion from the neck, said inner portion including a frangible section defined between the central portion and the peripheral portions to enhance breakage of the gas cap without affecting the closure and sealing of the neck.

2. The gas cap of claim 1 wherein the peripheral portions of the inner portion are cantilevered by webs from the central portion and grooves are provided across the webs between the central portion and the cantilevered peripheral portions.

3. The gas cap of claim 2 wherein the grooves are two straight V-shaped grooves beginning at the edges of the webs and intersecting adjacent the centers of the cantilevered peripheral portions.

4. The gas cap of claims 2 or 3 wherein the peripheral portions are provided with V-shaped grooves across their centers.

5. A gas cap comprising a molded plastic closure having an axially depending portion threaded about its central axis to engage an automobile fuel fill neck and a disk-like upper portion having cantilevered peripheral edge portions and plural pawl fingers extending generally concentrically about the central axis of the closure and supported from the upper portion by the cantilevered peripheral portions, an outer shell rotatably carried by said closure on said cantilevered peripheral edge portions, said outer shell including means forming a ratch concentric with the central axis of the closure and adapted to be engaged by the plural pawl fingers of the closure permitting the outer shell to rotate the closure in one direction, and providing slip in the event the rotational torque in said one direction exceeds a predetermined level, and permitting the outer shell to rotate the closure in the other direction without slip, said closure forming two straight intersecting V-shaped grooves between each of the cantilevered peripheral portions and the disk-like upper portion of the closure, and a radially extending, V-shaped groove in the central portion of each of the cantilevered peripheral portions and intersecting the two adjacent straight intersecting V-shaped grooves whereby an impact on the outer shell will fracture the disk-like upper portion of the closure leaving the closure in the fill neck.

6. A gas cap for a filler neck opening comprising an inner portion forming a closure carried within the opening and an outer portion adapted to be gripped and to permit removal of the inner portion from the opening, said gas cap including a frangible section between said closure and said outer portion located to fracture without breaking the closure.

7. The cap of claim 6 wherein the outer portion and the inner portion of the gas cap are separate members, and the outer portion forms an outer shell attached to the inner member by means of attachment including a plurality of projections from the inner member, said plurality of projections forming said frangible section.

8. The cap of claim 6 or 7 wherein the central section of the inner member includes a threaded axially depending closure and carries a seal, and said plurality of projections includes peripheral portions cantilevered from the central section of the inner member by webs forming said frangible sections.

9. The cap of claim 8 wherein the webs and cantilevered peripheral portions are provided with V-shaped grooves to enhance the breakability of the gas cap at the V-shaped grooves.

10. The cap of claim 9 wherein the frangible sections include two straight, intersecting V-shaped grooves from the edges of the web and intersecting at the center of each peripheral portion and a V-shaped groove radially across each peripheral portion from its exterior edge to the intersection of the two straight, intersecting V-shaped grooves.

11. The gas cap of claim 6 wherein the outer portion and the inner portion are separate members, and the outer portion forms an outer shell attached to the inner member by a web of the inner member that is weakened by grooves reducing the cross sectional area of the web and providing a site of stress concentration.

12. The gas cap of claim 11 wherein the web supports a projecting portion of the inner member to which the outer shell is attached and is crossed by straight V-shaped grooves.