Arrangement for monitoring batteries

• US 4,275,351 A
• Filed: 01/11/1979
• Issued: 06/23/1981
• Est. Priority Date: 01/11/1978
• Status: Expired due to Term

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Harer, Helmut, Juhasz, Josef
• Primary Examiner(s): Tokar, Michael J.
• Application Number:
  US06/002,683
• Time in Patent Office: 894 Days
• Field of Search: 324/426, 324/427, 324/429, 324/431, 324/425, 324/428, 324/433-435, 324/100, 324/153, 324/126, 324/125, 324/111, 324/113, 324/110
• US Class Current: 324/427
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery-condition monitoring operation is performed by connecting a load resistor across the battery terminals for a time interval to draw a definite battery discharge current. A metering unit measures the voltage across the load resistor or that directly across the terminals of the battery. A timing switch sensible to the temperature of the load resistor automatically terminates the time interval, and a start switch is pressed to initiate the time interval; alternatively, the timing switch automatically initiates the measurement at successive time intervals. Latest at the end of the time interval, an arresting device prevents the metering unit from responding further to the metered signal, and the value most recently metered by the metering unit is persistently held, until the next such measurement operation, and constitutes an indication of the remaining capacity of the battery.

Claims

1. An arrangement for monitoring batteries, particularly for ascertaining the remaining capacity of batteries for electrical vehicles, comprising, in combination, two battery-connection terminals for connection to a battery;

electrical metering means having electrical input means for receipt of an electrical signal to be metered;

load resistor means;

connecting means for connecting said electrical input means in circuit with said battery-connection terminals, and including timing switch means operative when activated for connecting said load resistor means in circuit with said battery-connection terminals for a time interval to cause a definite discharge current to be drawn by said load resistor means from said battery connection terminals for said time interval, said timing switch means including temperature-responsive switch means responding to the heat generated by said load resistor means for terminating said time interval; and

arresting means automatically operative at the end of said time interval for arresting the operation of said metering means and causing said metering means to persistently hold the value most recently metered by said metering means, this held metered value then serving as an indication of the remaining capacity of the battery.

2. The monitoring arrangement defined in claim 1, said temperature-responsive switch means of said connecting means having a first state, and having a second state which it assumes for terminating said predetermined time interval in response to the heat generated by said load resistor means, and slowly returning to said first state after said predetermined time interval, said temperature-responsive switch means of said connecting means being operative for connecting said load resistor means in circuit with said battery-connection terminals each time it assumes said first state and disconnecting the load resistor means each time it assumes said second state, whereby the metering operation is automatically and repeatedly performed at intervals dependent upon the time required for the temperature-responsive switch means to return from said second to said first state.

3. The monitoring arrangement defined in claim 1, said connecting means furthermore including start switch means and auxiliary switch means so connected to said battery-connection terminals, said load resistor means and said timing switch means that when said start switch means is activated said auxiliary switch means is rendered conductive to connect said load resistor means into circuit with said battery-connection terminals and then said timing switch means at the end of said predetermined time interval renders said auxiliary switch means non-conductive to disconnect said load resistor means from said battery-connection terminals.

4. The monitoring arrangement defined in claim 3, said timing switch means comprising temperature-responsive switch means responding to the heat generated by said load resistor means for terminating said predetermined time interval.

5. The monitoring arrangement defined in claim 3, said start switch means comprising a momentary switch, said auxiliary switch means comprising a normally-open relay switch and a cooperating relay winding which when energized closes said relay switch, said timing switch means comprising a normally-closed switch, said momentary switch, said relay winding and said normally-closed switch being connected together in series across said battery-connection terminals, said relay switch and said load resistor means being connected in series across said battery-connection terminals, and furthermore including a self-holding diode connected between one terminal of said relay switch and one terminal of said relay winding operative for keeping said winding energized and said relay switch closed in response to brief closing of said momentary switch even after said momentary switch opens.

6. The monitoring arrangement defined in claim 1, said metering means being electromechanical and said arresting means comprising an electromagnetic brake operative for mechanically arresting said electromechanical metering means.

7. The monitoring arrangement defined in claim 1, furthermore including a measuring resistor connected in series with the load resistor means, the measuring resistor developing a voltage drop when current flows through the load resistor means, said arresting means being connected to said measuring resistor and responding to said voltage drop.

8. The monitoring arrangement defined in claim 1, furthermore including indicating means operative for indicating whether or not said load resistor means is connected in circuit with said battery-connection terminals to thereby indicate whether a battery measurement is or is not occurring.

9. The monitoring arrangement defined in claim 3, furthermore including a timer operative for periodically activating said start switch means.

11. The monitoring arrangement defined in claim 8, said connecting means furthermore including a normally-open relay switch and a cooperating relay winding which when energized closes said relay switch, said timing switch means comprising a normally-closed switch, said relay winding and said normally-closed switch being connected together in series across said battery-connection terminals, said relay switch and said load resistor means being connected together in series across said battery-connection terminals, said electrical input means of said metering means and said electromagnet of said arresting means both being connected to said battery-connection terminals through the intermediary of said relay switch.

10. An arrangement for monitoring batteries, particularly for ascertaining the remaining capacity of batteries for electrical vehicles, comprising, in combination, two battery-connection terminals for connection to a battery;

electrical metering means having electrical input means for receipt of an electrical signal to be metered;

load resistor means;

connecting means for connecting said electrical input means in circuit with said battery-connection terminals, and including timing switch means operative when activated for connecting said load resistor means in circuit with said battery-connection terminals for a predetermined time interval to cause a definite discharge current to be drawn by said load resistor means from said battery-connection terminals for said time interval;

arresting means operative latest at the end of said time interval for arresting the operation of said metering means and causing said metering means to persistently hold the value most recently metered by said metering means, this held metered value then serving as an indication of the remaining capacity of the battery;

said metering means being electromechanical and said arresting means comprising an electromagnetic brake operative for mechanically arresting said electromechanical metering means; and

said electromechanical metering means being rotary and including a rotary shaft carrying a brake disk, said electromagnetic brake comprising an electromagnet having a coil and an armature and biasing means normally urging said armature to press against said brake disk and in that way arrest said metering means, said electromagnet when energized causing said armature to cease pressing against said brake disk.

12. The monitoring arrangement defined in claim 10, said connecting means furthermore including a normally-open relay switch and a cooperating relay winding which when energized closes said relay switch, said timing switch means comprising a normally-closed switch, said relay winding and said normally-closed switch being connected together in series across said battery-connection terminals, said relay switch and said load resistor means being connected together in series across said battery-connection terminals, said electromagnet of said arresting means being connected to said battery-connection terminals through the intermediary of said normally-open relay switch, said connecting means furthermore including permanent connecting means permanently connecting said electrical input means of said metering means to said battery-connection terminals.

13. The monitoring arrangement defined in claim 12, said permanent connecting means including a zener diode and a biasing resistor.

14. The monitoring arrangement defined in claim 10, said armature of said electromagnetic brake simultaneously serving as an indicator element indicating whether or not a battery measurement is or is not in the process of occurring.