Battery testing apparatus with overload protective means

• US 4,297,639 A
• Filed: 07/18/1979
• Issued: 10/27/1981
• Est. Priority Date: 12/13/1978
• Status: Expired due to Term

• Current Assignee: Tillman W. Branham
• Original Assignee: Tillman W. Branham
• Inventors: Branham, Tillman W.
• Primary Examiner(s): Tokar, Michael J.
• Application Number:
  US06/058,687
• Time in Patent Office: 832 Days
• Field of Search: 324/425-429, 324/434
• US Class Current: 324/429
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: G01R 31/385 Arrangements for measuring battery or accumulator variables for monitoring G01R31/382

Abstract

An apparatus for testing storage batteries under no-load and load conditions is provided which limits the duration of a test of any battery having adequate charge capacity and thereby protects both the apparatus and the battery from the hazards of excessive current. The battery testing apparatus includes a load circuit having current responsive switch means that automatically opens when its predetermined amperage rating is exceeded to provide a load test having a duration corresponding to the reaction time of the switch means. A voltage indicator, including a lamp or a voltmeter, detects and indicates the relative magnitude of the voltage available between the terminals of the battery so that the charge capacity of the battery can be determined both under no-load and load conditions. An ammeter may be also included for measuring the current passing through the load circuit during the load test.

Claims

1. A battery testing apparatus for evaluating the charge capacity of a storage battery under no-load and load conditions while limiting the duration of the test and protecting both the testing apparatus and battery from excessive and potentially harmful current being drawn from the battery during the test, and comprising

cable means adapted to be connected to the electrodes of the storage battery,

voltage indicator means electrically connected to said cable means and operable for detecting the voltage available between the electrodes of the battery,

a load circuit including a load resistor connected in parallel with said voltage indicator means and switch means connected in series with said load resistor and positionable between open and closed states so that the relative magnitude of the voltage of the battery under a no-load condition can be determined when said switch means is open and the relative magnitude of the voltage of the battery under a load condition can be determined when said switch means is closed,

and said switch means comprising current responsive means which will open in response to the passage of current of a magnitude exceeding a predetermined amperage rating, the predetermined amperage rating of said current responsive means being correlated to the resistance of said load resistor and to a predetermined acceptable level of battery capability such that a battery undergoing testing and having a capability at or above said predetermined acceptable level will result in a current in the load circuit exceeding said predetermined amperage rating of the current responsive means, thereby opening said load circuit and protecting the battery and the testing apparatus from excessive current.

6. An apparatus as defined in claim 1 wherein said voltage indicator means comprises a lamp adapted to emit light proportionately to the voltage supplied by the battery.

7. An apparatus as defined in claim 1 wherein said voltage indicator means comprises a voltmeter having a scale for indicating the relative magnitude of the voltage of the battery under no-load and load conditions.

8. An apparatus as defined in claim 1 wherein said voltage indicator means comprises means for producing an audible signal when the voltage supplied by the battery exceeds a predetermined level.

9. An apparatus as defined in claim 1 wherein said current responsive means comprises at least one circuit breaker having a predetermined reaction time when its predetermined amperage rating is exceeded by current passing therethrough for automatically opening said load circuit when the current passing therethrough exceeds said amperage rating for the duration of said reaction time, whereby the duration of the test of a battery having a charge capacity at or above said predetermined level will be limited to the reaction time of said circuit breaker.

10. An apparatus as defined in claim 1 wherein said current responsive means comprises a pair of circuit breakers connected in said load circuit on opposite sides of said load resistor, each circuit breaker having a predetermined reaction time when its predetermined amperage rating is exceeded by current passing therethrough for automatically opening said load circuit when the current passing therethrough exceeds said amperage rating for the duration of said reaction time, whereby the duration of the test of a battery having a charge capacity at or above said predetermined level will be limited to the reaction time of either of the circuit breakers and said circuit breakers will serve as back-ups for each other in the event of failure of one of the circuit breakers to open said load circuit at the end of the reaction times.

11. An apparatus as defined in claim 1 wherein said load circuit further includes an ammeter connected in series with said load resistor and said switch means for measuring the current passing through said load circuit.

2. A battery testing apparatus for evaluating the charge capacity of a storage battery under no-load and load conditions and comprising

a housing comprising a pair of circuit breakers mounted in side-by-side relationship, each circuit breaker having first and second terminals and a current responsive switch electrically connected to said terminals, each said current responsive switch including a manually actuable lever to prevent manually positioning the switch between open and closed states,

respective cables electrically connected to one of the terminals of each of said circuit breakers, said cables being adapted to be connected to the electrodes of the storage battery,

voltage indicator means electrically connected to said cables and operable for detecting the voltage available between the electrodes of the battery,

a metallic generally U-shaped handle having a pair of end portions connected respectively to the other of said terminals of said pair of circuit breakers whereby said handle also serves as a load resistor connected in parallel with said voltage indicator means so that the relative magnitude of the voltage of the battery under a no-load condition can be determined when at least one of said current responsive switches is in an open state and the relative magnitude of the voltage of the battery under a load condition can be determined when at least one of said current responsive switches is in a closed state.

3. An apparatus as defined in claim 2 additionally including means interconnecting the manually actuable levers of said circuit breakers for simultaneous movement between said open and closed states.

4. An apparatus as defined in claim 2 wherein said metallic handle comprises metallic tubing.

5. An apparatus as defined in claim 2 wherein each of said circuit breakers has a predetermined amperage rating correlated to the resistance of said load resistor and to a predetermined acceptable level of battery capability such that a battery undergoing testing and having a capability at or above such predetermined acceptable level will result in a current in the circuit breakers exceeding said predetermined amperage rating thereof, thereby opening at least one of the circuit breakers and protecting the battery and the testing apparatus from excessive current.