Method and apparatus for controlling a resonant power module

• US 4,301,398 A
• Filed: 05/29/1980
• Issued: 11/17/1981
• Est. Priority Date: 05/29/1980
• Status: Expired due to Term

• Current Assignee: Powerware Corporation (Eaton Corporation PLC.)
• Original Assignee: Exide Electronics Corporation (Exide Electronics Group, Inc.)
• Inventors: Johnson, Robert W.
• Primary Examiner(s): Hickey, Robert J.
• Application Number:
  US06/154,503
• Time in Patent Office: 537 Days
• Field of Search: 307/149, 307/150, 320/21-24, 320/39, 320/40, 320/57, 320/59, 363/28, 363/57, 363/135
• US Class Current: 320/143
• CPC Class Codes: H02M 3/315 using semiconductor devices only
• CPC Class Codes: H02M 7/525 with automatic control of output waveform or frequency H02M7/517 - H02M7/523 take precedence
• CPC Class Codes: Y10S 320/13 Fault detection

Abstract

A method and apparatus for controlling a resonant power module comprising a resonant power circuit which is coupled to a load. First and second switching elements are coupled to the resonant circuit for alternately supplying a flow of current. Trigger generator means are provided for supplying trigger signals to alternately enable the first and second switching elements. A control means is coupled to the trigger generator for operating the power module in a first mode in which the resonant circuit current is controlled by varying the repetition rate of the trigger signals. The control means operates the power module in a second mode by maintaining the trigger signal repetition rate at a fixed limit and controlling the resonant circuit current by varying the on/off duty cycle of the power module.

Claims

1. A power module of the resonant type comprising:

a resonant power circuit for supplying current to a load;

first and second switching elements coupled to the resonant circuit for alternately supplying current to the resonant circuit;

trigger generator means coupled to the switching elements for supplying trigger signals to alternately enable the first and second switching elements; and

control means coupled to the trigger generator means for operating the power module in a first mode wherein the resonant circuit current is controlled by varying the repetition rate of the trigger signals and in a second mode wherein the trigger signal repetition rate is fixed and the resonant circuit current is controlled by varying the on/off duty cycle of the power module.

2. The power module as recited in claim 1 wherein the fixed trigger signal repetition rate is established as a lower repetition rate limit.

3. The power module as recited in claim 2 wherein the on/off duty cycle of the power module is established by modulating the trigger generator means with a low frequency waveform.

4. The power module as recited in claim 3 wherein the low frequency waveform is comprised of a modified sawtooth formed by the sum of a ramp waveform and a D.C. voltage.

5. The power module as recited in claim 2 wherein the power module is a battery charger and the load is a battery.

6. The battery charger as recited in claim 5 further including voltage sensing means for sensing the magnitude of the battery voltage wherein in the first mode of charger operation, the trigger signal repetition rate is increased in response to a sensed decrease in the battery voltage and the trigger signal repetition rate is decreased to the lower repetition rate limit in response to a sensed increased in the battery voltage.

7. The battery charger as recited in claim 6 wherein the charger operates in the second mode whenever the trigger signal repetition rate reaches the lower repetition rate limit and a further increase in the battery voltage is sensed.

8. The battery charger as recited in claim 7 wherein the lower trigger signal repetition rate limit is established at a frequency of 20 KHz.

9. The battery charger as recited in claim 8 wherein the on/off duty cycle of the charger is established by modulating the trigger generator means with a low frequency waveform.

10. The battery charger as recited in claim 9 wherein the low frequency waveform is comprised of a modified sawtooth formed by the sum of a waveform and a D.C. voltage.

11. A method of controlling the current delivered to a load by a power module of the resonant type in which a pair of switching elements are alternately enabled by trigger signals to supply current to the resonant circuit comprising:

varying the repetitive rate of the switching element trigger signals to control the current in the resonant circuit above a predetermined current level; and

maintaining the switching element trigger repetition rate at the rate established by the predetermined current level and varying the on/off duty cycle of the power module to control the current in the resonant circuit at or below the predetermined current level.

12. The method as set forth in claim 11 wherein the power module is a battery charger and the load is a battery.