Air-powered vacuum cleaner floor tool

• US 4,305,176 A
• Filed: 09/04/1979
• Issued: 12/15/1981
• Est. Priority Date: 09/04/1979
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Lessig, William R. III, Jinkins, Danny R.
• Primary Examiner(s): Moore, Chris K.
• Application Number:
  US06/072,080
• Time in Patent Office: 833 Days
• Field of Search: 15/325, 15/351, 15/377, 15/378, 15/387, 15/389, 15/392, 15/410, 15/422, 15/183
• US Class Current: 15/325
• CPC Class Codes: A47L 9/0416 driven by fluid pressure, e.g. by means of an air turbine

Abstract

A vacuum cleaner floor tool is provided which comprises a housing formed by upper and lower members which mate with one another along a single plane inclined with respect to the base plane or bottom of the lower member. An air-powered turbine motor is positioned in the housing and includes a turbine chamber for the turbine motor, and a rotary floor agitator is provided which partially extends from the housing. The agitator is coupled to the turbine motor and is driven thereby. A base plate is removably mounted on the housing and forms a portion of a wall thereof, with the agitator extending from the housing through an opening in the base plate. Air passes through the opening in the base plate into the turbine chamber. The base plate includes a ramp which extends from the base plate into the housing, where the ramp and a portion of the turbine chamber form a nozzle for the turbine motor.

Claims

1. A vacuum cleaner floor tool comprising:

(a) a housing;

(b) an air-powered turbine motor in said housing, said housing including a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) base plate means, removably mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means wherein air passes through said opening into said turbine chamber, said base plate means including a ramp means extending from said base plate means into said housing, wherein said ramp means and a portion of said turbine chamber form a nozzle for said turbine motor.

2. A vacuum cleaner floor tool as set forth in claim 1 wherein said ramp means includes a face means for forming a portion of said nozzle.

3. A vacuum cleaner floor tool as set forth in claim 1 including manually operable retaining means for removably holding said base plate means on said housing, wherein said retaining means are in a position to permit removal of said base plate means, said base plate means can be removed from said housing, thereby providing access to the interior of said turbine chamber.

4. A vacuum cleaner floor tool as set forth in claim 3 wherein said manually operable retaining means comprises:

(a) a rod means having one end pivotally mounted in said housing; and

(b) a projection means extending from said housing for engaging the other end of said rod means, wherein when said other end of said rod means is engaged by said projection means, said rod means contacts the outer surface of said base plate means, and pushes said base plate means against said housing, whereby said retaining means retains said base plate means on said housing.

5. A vacuum cleaner floor tool as set forth in claim 4 wherein said rod means contacts said base plate means across the edges of said ramp means such that the force of said retaining means on said base plate means is concentrated towards the longitudinal center thereof.

6. A vacuum cleaner floor tool as set forth in claim 1 wherein said base plate means includes a slot means, a stud means, said slot means and said stud means being positioned on a line perpendicular to the axis of said agitator means;

and a spring means, wherein said slot means receives one end portion of said spring means and wherein the other end portion of said spring means is supported by said stud means, and wherein at least one end of said agitator means is supported by said spring means.

7. A vacuum cleaner floor tool as set forth in claim 6 wherein said one end portion of said spring means has a bulged portion therein for engaging the sides of said slot means, thereby holding said spring means in said slot means.

8. A vacuum cleaner floor tool as set forth in claim 1 including a bumper strip mounted on said housing and surrounding said housing for preventing contact between said housing and an object;

said floor tool further including a cover means for covering said housing, said cover means having notch means therein, said notch means engaging said bumper strip and holding said bumper strip against said housing to prevent said bumper strip from separating from said housing.

9. A vacuum cleaner floor tool as set forth in claim 1 including a bumper strip mounted on said housing and surrounding said housing, said bumper strip including a lip means for contacting said base plate means and forming an air seal therewith to prevent air from entering said housing around said bumper strip means.

10. A vacuum cleaner floor tool as set forth in claim 9 further including a cover means for covering said housing, said cover means having a notch means therein, said notch means engaging, said bumper strip and holding said bumper strip against said housing to prevent said bumper strip from separating from said housing.

11. A vacuum cleaner floor tool as set forth in claim 1 including wand coupling means for coupling said turbine chamber to a vacuum cleaner wand, said wand coupling means having a first portion rotatably mounted in said housing, an extension extending from said first portion, and latch means for holding said extension in a fixed state or in a rotatable state, said latch means comprising a first protrusion extending from said first portion, and a plate member mounted in said housing, said plate member having a second protrusion thereon, said second protrusion being opposed to said first protrusion, wherein when said first protrusion is on one side of said second protrusion, said extension is in said fixed state and when said first protrusion is on the other side of said second protrusion, said extension is in said rotatable state.

12. A vacuum cleaner floor tool as set forth in claim 11 wherein said latch means includes spring means for biasing said plate member towards said first portion.

13. A vacuum cleaner floor tool as set forth in claim 12 wherein said plate member includes a slot therein and said housing includes a projection for engaging said slot such that said plate member pivots about said projection.

14. A vacuum cleaner floor tool as set forth in claims 11, 12 or 13 wherein said housing comprises a first member and a second corresponding member, said second member including said wall, said first and second members being mated to one another in a single plane to form said housing wherein said single plane is the plane formed by the axis of said turbine motor and the axis of said first portion of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member.

15. A vacuum cleaner floor tool as set forth in claim 14 wherein said acute angle is 18°

.

16. A vacuum cleaner floor tool as set forth in claim 1 wherein said agitator means comprises a rotatable cylinder having spiral grooves along the surface thereof, at least one end of said cylinder being reduced in diameter such that said spiral grooves forms substantially flat surfaces on the reduced cylindrical surface.

17. A vacuum cleaner floor tool as set forth in claim 16 including drive coupling means for coupling said turbine motor to said agitator means, said drive coupling means including connector means fitted onto said at last one end of said rotatable cylinder, said connector means having lugs corresponding to said flat surfaces on said at least one end, whereby said connector means engages said agitator means and prevents relative rotation therebetween.

18. A vacuum cleaner floor tool as set forth in any of claims 1-10, 16 or 17 including a wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand wherein said housing comprises a first member and a corresponding second member, said second member including said wall, said first and second members being mated to one another in a single plane to form said housing wherein said single plane is the plane formed by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member.

19. A vacuum cleaner as set forth in claim 18 wherein said acute angle is 18°

.

20. A vacuum cleaner floor tool comprising:

(a) a housing;

(b) an air-powered turbine motor in said housing;

(c) agitator means partially extending from said housing, said agitator means comprising an elongated member having at least one spiral groove therein extending in the longitudinal axial direction thereof, wherein at least one end portion of said elongated member is reduced in diameter such that said spiral groove thereon is reduced to a substantially flat surface, connector means mounted on said reduced portion, said connector means having lug means for engaging said substantially flat surface to prevent said elongated member for rotating relative to said connector means, and a carpet agitator fixed in said spiral groove;

(d) drive coupling means coupling said agitator means and said turbine motor such that said agitator means is driven by said turbine motor, said drive coupling means engaging said connector means; and

(e) base plate means removably mounted on said housing and forming a wall thereof, said agitator means extending from said housing through an opening in said base plate means wherein air is drawn through said opening into said turbine motor, said base plate means including a slot means, a stud means, said slot means and said stud means being positioned on a line perpendicular to the axis of said agitator means, and a spring means, wherein said slot means receives one end portion of said spring means and wherein the other end portion of said spring means is supported by said stud means, wherein at least one end of said agitator means is supported by said spring means.

21. A vacuum cleaner floor tool as set forth in claim 20 wherein said one end portion of said spring means has a bulged portion therein for engaging the sides of said slot means, thereby holding said spring means in said slot means.

22. A vacuum cleaner floor tool comprising:

(a) a housing;

(b) an air-powered turbine motor in said housing;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) base plate means removably mounted on said housing and forming a wall thereof and a joint therewith, said agitator means extending from said housing through an opening in said base plate means, said base plate means including a slot means, a stud means, said slot means and said stud means being positioned on a line perpendicular to the axis of said agitator means, and a spring means wherein said slot means receives one end portion of said spring means and wherein the other end portion of said spring means is supported by said stud means, wherein at least one end of said agitator means is supported by said spring means; and

(e) a bumper strip on said housing for absorbing the impact of said floor tool against an object, said bumper strip including lip means for contacting the exterior of said base plate means and forming an air seal for said joint of said base plate means and said housing.

23. A vacuum cleaner floor tool as set forth in claim 22 wherein said one end portion of said spring means has a bulged portion therein for engaging the sides of said slot means, thereby holding said spring means in said slot means.

24. A vacuum cleaner floor tool comprising:

(a) a housing;

(b) an air-powered turbine motor in said housing, said housing including a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) base plate means, removably mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means wherein air passes through said opening into said turbine chamber; and

(e) a removable ramp means extending from said base plate means to said turbine chamber, wherein said ramp means forms at least a portion of a nozzle for said turbine motor, wherein removal of said ramp means permits direct access to said nozzle and turbine chamber from the exterior of said housing.

25. A vacuum cleaner floor tool as set forth in claim 24 wherein said ramp means is coupled to said base plate means.

26. A vacuum cleaner floor tool as set forth in claim 25 wherein said ramp means is integral with said base plate means.

27. A vacuum cleaner floor tool as set forth in claim 24, wherein said ramp means includes a face means for forming a portion of said nozzle.

28. A vacuum cleaner floor tool as set forth in claim 24, including manually operable retaining means for removably holding said base plate means on said housing, wherein when said retaining means are in a position to permit removal of said base plate means, said base plate means can be removed from said housing, thereby providing access to the interior of said turbine chamber.

29. A vacuum cleaner floor tool as set forth in claim 28 wherein said manually operable retaining means comprises:

(a) a rod means having one end pivotally mounted in said housing; and

(b) a projection means extending from said housing for engaging the other end of said rod means, wherein when said other end of said rod means is engaged by said projection means, said rod means contacts the outer surface of said base plate means, and pushes said base plate means against said housing, whereby said retaining means retains said base plate means on said housing.

30. A vacuum cleaner floor tool as set forth in claim 29 wherein said rod means contacts said base plate means across the edges of said ramp means such that the force of said retaining means on said base plate means in concentrated towards the longitudinal center thereof.

31. A vacuum cleaner floor tool as set forth in claim 24 wherein said base plate means includes a slot means, a stud means, said slot means and said stud means being positioned on a line perpendicular to the axis of said agitator means;

and a spring means, wherein said slot means receives one end portion of said spring means and wherein the other end portion of said spring means is supported by said stud means, and wherein at least one end of said agitator means is supported by said spring means.

32. A vacuum cleaner floor tool as set forth in claim 31 wherein said one end portion of said spring means has a bulged portion therein for engaging the sides of said slot means, thereby holding said spring means in said slot means.

33. A vacuum cleaner floor tool as set forth in claim 24 including a bumper strip mounted on said housing and surrounding said housing for preventing contact between said housing and an object;

said floor tool further including a cover means for covering said housing, said cover means having notch therein, said notch engaging said bumper strip and holding said bumper strip against said housing to prevent said bumper strip from separating from said housing.

34. A vacuum cleaner floor tool as set forth in claim 24 including a bumper strip mounted on said housing and surrounding said housing, said bumper strip including a lip means for contacting the exterior of said base plate and forming an air seal therewith to prevent air from entering said housing around said bumper strip.

35. A vacuum cleaner floor tool as set forth in claim 34 further including a cover means for covering said housing, said cover means having a notch means therein, said notch means engaging said bumper strip and holding said bumper strip against said housing to prevent said bumper strip from separating from said housing.

36. A vacuum cleaner floor tool as set forth in claim 24 including wand coupling means for coupling said turbine chamber to a vacuum cleaner wand, said wand coupling means having a first portion rotatably mounted in said housing, an extension extending from said first portion, and latch means for holding said extension in a fixed state or in a rotatable state, said latch means comprising a first protrusion extending from said first portion, and a plate member mounted in said housing, said plate member having a second protrusion thereon, said second protrusion being opposed to said first protrusion, wherein when said first protrusion is on one side of said second protrusion, said extension is in said fixed state and when said first protrusion is on the other side of said second protrusion, said extension is in said rotatable state.

37. A vacuum cleaner floor tool as set forth in claim 36 wherein said latch means includes spring means for biasing said plate means towards said first portion.

38. A vacuum cleaner floor tool as set forth in claim 37, wherein said plate member includes a slot therein and said housing includes a projection for engaging said slot such that said plate member pivots about said projection.

39. A vacuum cleaner floor tool as set forth in claims 36, 37 or 38 wherein said housing comprises a first member and a second corresponding member, said second member including said wall, said first and second members being mated to one another in a single plane to form said housing wherein said single plane is the plane formed by the axis of said turbine motor and the axis of said first portion of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member.

40. A vacuum cleaner floor tool as set forth in claim 39, wherein said acute angle is 18°

.

41. A vacuum cleaner floor tool as set forth in claim 24 wherein said agitator means comprises a rotatable cylinder having spiral grooves along the surface thereof, at least one end of said cylinder being reduced in diameter such that said spiral grooves forms substantially flat surfaces on the reduced cylindrical surface.

42. A vacuum cleaner floor tool as set forth in claim 41 including drive coupling means for coupling said turbine motor to said agitator means, said drive coupling means including connector means fitted onto said at least one end of said rotatable cylinder, said connector means having lugs corresponding to said flat surfaces on said at least one end, whereby said connector means engages said agitator means and prevents relative rotation therebetween.

43. A vacuum cleaner floor tool as set forth in any of claims 24-35, 41 or 42 including a wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand wherein said housing comprises a first member and a corresponding second member, said second member including said wall, said first and second members being mated to one another in a single plane to form said housing wherein said single plane is the plane formed by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member.

44. A vacuum cleaner as set forth in claim 41 wherein said acute angle is 18°

.

45. A vacuum cleaner floor tool comprising:

(a) a housing having an axis about which said motor rotates having first and second corresponding members which are mated together in a single plane to form said housing;

(b) an air powered turbine motor in said housing, said housing forming a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand;

(e) base plate means mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means;

(f) wherein said wand coupling means defines a rotative axis parallel to said turbine motor axis said wand coupling means axis being closer to the plane of said wall than the axis of said turbine motor, and said single plane is the plane defined by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member; and

(g) manually operable retaining means for removably holding said base plate means on said housing, said retaining means including a rod means having one end pivotally mounted in said housing and a projection means extending from said housing for engaging the other end of said rod means, wherein when said other end of said rod means is engaged by said projection means, said rod means contacts the outer surface of said base plate means and pushes said base plate means against said housing, whereby said retaining means retains said base plate means on said housing.

46. A vacuum cleaner floor tool as set forth in claim 45 wherein said rod means contacts said base plate means across the edges of said ramp means such that the force of said retaining means on said base plate means is concentrated towards the longitudinal center thereof.

47. A vacuum cleaner floor tool comprising:

(a) a housing having first and second corresponding members which are mated together in a single plane to form said housing;

(b) an air powered turbine motor in said housing having an axis about which said motor rotates, said housing forming a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand;

(e) base plate means mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means;

(f) wherein said wand coupling means defines a rotative axis parallel to said turbine motor axis said wand coupling means axis being closer to the plane of said wall than the axis of said turbine motor, and said single plane is the plane defined by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member; and

(g) wherein said base plate means includes a slot means, a stud means, said slot means and said stud means being positioned on a line perpendicular to the axis of said agitator means; and

a spring means, wherein said slot means receives one end portion of said spring means and wherein the other end portion of said spring means is supported by said stud means, and wherein at least one end of said agitator means is supported by said spring means.

48. A vacuum cleaner floor tool as set forth in claim 47 wherein said one end portion of said spring means has a bulged portion therein for engaging the sides of said slot means, thereby holding said spring means in said slot means.

49. A vacuum cleaner floor tool comprising:

(a) a housing having first and second corresponding members which are mated together in a single plane to form said housing;

(b) an air powered turbine motor in said housing having an axis about which said motor rotates, said housing forming a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing, said agitator means being coupled to said turbine motor and driven thereby;

(d) wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand;

(e) wherein said wand coupling means has a first portion rotatably mounted in said housing, an extension from said cylindrical portion, and latch means for holding said extension in a fixed state or in a rotatable state, said latch means comprising a first protrusion extending from said first portion and a plate member mounted in said housing, said plate member having a second protrusion thereon, said second portrusion being opposed to said first protrusion wherein, when said first protrusion is on one side of said second protrusion, said extension is in said fixed state and, when said first protrusion is on the other side of the second protrusion, said extension is in said rotatable state;

(f) base plate means mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means; and

(g) wherein said wand coupling means defines a rotative axis parallel to said turbine motor axis said wand coupling means axis being closer to the plane of said wall then the axis of said turbine motor, and said single plane is the plane defined by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through said wall of said second member.

50. A vacuum cleaner floor tool as set forth in claim 49 wherein said latch means includes spring means for biasing said plate member towards said first portion.

51. A vacuum cleaner floor tool as set forth in claim 50 wherein said plate member includes a slot therein and said housing includes a projection for engaging said slot such that said plate member pivots about said projection.

52. A vacuum cleaner floor tool comprising:

(a) a housing having first and second corresponding members which are mated together in a single plane to form said housing;

(b) an air powered turbine motor in said housing having an axis about which said motor rotates, said housing forming a turbine chamber for said turbine motor;

(c) agitator means partially extending from said housing;

(d) said agitator means comprising a rotatable cylinder having spiral grooves along the surface thereof, at least one end of said cylinder being reduced in diameter such that said spiral grooves form substantially flat surfaces on the reduced cylindrical surface;

(e) drive coupling means for drivingly coupling said turbine motor to said agitator means, said coupling means including connector means fitted onto said at least one end of said rotatable cylinder, said connector means having lugs corresponding to said flat surfaces on said at least one end, whereby said connector means engages said agitator means and prevents relative rotation therebetween;

(f) wand coupling means mounted in said housing for coupling said turbine chamber to a vacuum cleaner wand;

(g) base plate means mounted on said housing and forming a portion of a wall thereof, said agitator means extending from said housing through an opening in said base plate means; and

(h) wherein said wand coupling means defines a rotative axis parallel to said turbine motor axis said wand coupling means axis being closer to the plane of said wall than the axis of said turbine motor, and said single plane is the plane defined by the axis of said turbine motor and the axis of said wand coupling means, and wherein said single plane forms an acute angle with the plane through the wall of said second member.