Multilayer anti-drumming and stiffening sheeting

• US 4,308,308 A
• Filed: 02/08/1980
• Issued: 12/29/1981
• Est. Priority Date: 02/08/1979
• Status: Expired due to Term

• Current Assignee: Chemie WERK Weinsheim GmbH Zolllhaus
• Original Assignee: Chemie WERK Weinsheim GmbH
• Inventors: Sachse, Erhard
• Primary Examiner(s): Cannon, James C.
• Application Number:
  US06/119,842
• Time in Patent Office: 690 Days
• Field of Search: 181/290, 181/294, 428/168, 428/240, 428/241, 428/246, 428/251, 428/261, 428/271, 428/272, 428/278, 428/283, 428/324, 428/330, 428/331, 428/489, 428/490, 428/284, 428/286, 428/290, 428/347 , 428/354
• US Class Current: 428/168
• CPC Class Codes: B29C 70/00 Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
• CPC Class Codes: B29K 2309/08 Glass
• CPC Class Codes: B32B 11/10 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 15/14 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 19/043 of natural rubber or synthetic rubber
• CPC Class Codes: B32B 19/045 of synthetic resin
• CPC Class Codes: B32B 2260/021 Fibrous or filamentary layer layers of natural mineral fibres or particles being impregnated in a plastic substance B32B19/02
• CPC Class Codes: B32B 2260/046 Synthetic resin
• CPC Class Codes: B32B 2262/101 Glass fibres
• CPC Class Codes: B32B 2317/12 Paper, e.g. cardboard
• CPC Class Codes: B32B 25/10 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 2605/08 Cars
• CPC Class Codes: B32B 27/12 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 5/022 Non-woven fabric
• CPC Class Codes: B32B 5/024 Woven fabric
• CPC Class Codes: B60R 13/08 Insulating elements, e.g. for sound insulation sound insulating linings for trains B61D17/185; drivers' cabs for load-carrying vehicles insulated against vibrations or noise B62D33/0604; thermal or acoustic insulation of engines F02B77/11; damping of sounds using compensation by electro-acoustic methods G10K11/178
• CPC Class Codes: Y10T 428/24579 with particulate matter
• CPC Class Codes: Y10T 428/251 Mica
• CPC Class Codes: Y10T 428/258 Alkali metal or alkaline earth metal or compound thereof
• CPC Class Codes: Y10T 428/259 Silicic material
• CPC Class Codes: Y10T 428/2817 : Heat sealable
• CPC Class Codes: Y10T 428/2848 : Three or more layers
• CPC Class Codes: Y10T 428/31815 : Of bituminous or tarry residue
• CPC Class Codes: Y10T 428/31819 : Next to cellulosic
• CPC Class Codes: Y10T 442/3854 : Woven fabric with a preformed polymeric film or sheet
• CPC Class Codes: Y10T 442/674 : Nonwoven fabric with a preformed polymeric film or sheet

Abstract

A multilayer sheeting for attachment to sheet metal to stiffen the sheet metal and diminish noise. An anti-drumming sheeting consisting of a filler embedded in a mass such as a bituminous material may be bonded to sheet metal, such as the sheet metal employed in manufacture of an automobile door, and a stiffening sheeting which may consist of a matrix such as a fiberglass mat drenched in a thermosetting resin is bonded to the anti-drumming sheeting. Such a multilayer anti-drumming and stiffening sheeting is flexible enough during application to conform to the configuration of the sheet metal, but hardens into a rigid lining component when the sheet metal is heat treated during the normal course of fabrication.

Claims

1. A multilayer anti-drumming and stiffening sheeting for use with a sheet metal element which has a predetermined configuration and which is heated during fabrication of an article, the multilayer anti-drumming and stiffening sheeting comprising:

an anti-drumming sheeting which includes a mass and a filler, and a stiffening sheeting which includes a thermosetting material adapted to conform to the predetermined configuration after heating, the stiffening sheeting being integrally connected to the anti-drumming sheeting.

2. The multilayer anti-drumming and stiffening sheeting of claim 1, wherein the stiffening sheeting comprises a matrix drenched with a resin.

3. The multilayer anti-drumming and stiffening sheeting of claim 2, wherein the mass comprises at least one of the group consisting of bitumen and plastic, and the filler comprises at least one of the group consisting of limestone flour, mica, asbestos, and slate flour.

4. The multilayer anti-drumming and stiffening sheeting according to claim 3, wherein the matrix is drenched with the resin in an aqueous dispersion and the flexural stiffening sheeting thus formed is dried.

5. The multilayer anti-drumming and stiffening sheeting according to claim 4, wherein the resin becomes rigid when heated.

6. The multilayer anti-drumming and stiffening sheeting according to one of claim 5, wherein the matrix of the stiffening sheeting comprises at least one of the group consisting of cardboard, felt, glass fiber mat, glass fabric, a mat of mineral fiber waste, and mineral fiber fabric.

7. The multilayer anti-drumming and stiffening sheeting according to claim 6, wherein the anti-drumming sheeting is integrally bonded with the stiffening sheeting.

8. The multilayer anti-drumming and stiffening sheeting according to claim 7, wherein the stiffening sheeting is fused with the anti-drumming sheeting.

9. The multilayer anti-drumming and stiffening sheeting according to claim 8, wherein the stiffening sheeting is provided with braces on the surface thereof.

10. The multilayer anti-drumming and stiffening sheeting according to claim 9, further comprising an adhesive layer on the side of the anti-drumming sheeting which is not integrally connected with the stiffening sheeting.

11. The multilayer anti-drumming and stiffening sheeting according to claim 8, further comprising an adhesive layer on the side of the stiffening sheet which is not integrally connected to the anti-drumming sheeting.

12. The multilayer anti-drumming and stiffening sheeting according to claims 10 or 11, wherein the adhesive layer consists of a hot-melt bonding agent which adheres to sheet metal.