Polarity matching apparatus for jumper cables

• US 4,349,774 A
• Filed: 12/01/1980
• Issued: 09/14/1982
• Est. Priority Date: 12/01/1980
• Status: Expired due to Term

• Current Assignee: DFH, Inc. (BASF SE)
• Original Assignee: DFH, Inc. (BASF SE)
• Inventors: Farque, C. Anthony
• Primary Examiner(s): PELLINEN, A DAVID
• Application Number:
  US06/212,078
• Time in Patent Office: 652 Days
• Field of Search: 307/10 BP, 320/25, 320/26, 339/29 B, 361/245, 361/246
• US Class Current: 320/105
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/00309 Overheat or overtemperature protection
• CPC Class Codes: H02J 7/0034 using reverse polarity correcting or protecting circuits mechanical means of polarity protection H02J7/0045
• CPC Class Codes: Y10S 320/15 Polarity control

Abstract

Apparatus for use with jumper cables, such as in jump starting an engine, which permits attachment of the cables to the terminals of a supply and a battery without regard to the polarities of the terminals, and thereafter aids the user in matching the polarities of the battery and supply. Two terminal blocks, secured to the jumber cables, have at least two spaced contacts apiece and are movable relative to one another between two alternative contact mating positions. The mating positions correspond to the two possible ways in which the battery and supply terminals can be interconnected, either positive-to-positive, negative-to-negative, or positive-to-negative, negative-to-positive. The blocks are biased to a third position in which the battery and supply are not interconnected and in which control circuitry determines which of the two alternative contact mating positions would interconnect the supply and battery with their polarities matched. Movement is prevented to that contact mating position which would re sult in mismatch of the polarities; on movement to the position for which the polarities are matched, the blocks are locked together.

Claims

1. Polarity matching apparatus for use with jumper cables in connecting a supply of direct current to a battery to jump start an engine or the like, comprising:

two adjacent terminal blocks, each terminal block having at least two spaced primary contacts and first and second terminals connected to its primary contacts, in use of the apparatus the terminals of one block being connected to the battery terminals by a jumper cable and the terminals of the other block being connected to the supply terminals by the jumper cable;

the two terminal blocks being movable relative to one another between two alternative mating positions of the contacts, the contacts interconnecting the first terminals of the two blocks together and the second terminals of the two blocks together when in one mating position and interconnecting the first terminal of each block to the second terminal of the other block when in the other mating position, the blocks having a third position relative to one another in which the terminal blocks'"'"' terminals are not interconnected; and

control circuit means for determining, while the terminal blocks are in their third relative position, which of the two alternative contact mating positions would interconnect the positive terminals of the battery and supply together and the negative terminals of the battery and supply together and thereby match the polarity of the supply to the battery.

2. The polarity matching apparatus as set forth in claim 1 further comprising means, responsive to the control circuit means, for preventing relative movement of the blocks to that contact mating position which would interconnect the terminals with the polarities of the supply and battery mismatched.

3. The polarity matching apparatus as set forth in claim 1 further comprising means for biasing the two blocks to their third relative position.

4. The polarity matching apparatus as set forth in claim 3 further comprising means, responsive to the control circuit means, for locking the two blocks in that contact mating position in which the polarities of the supply and battery are matched.

5. The polarity matching apparatus as set forth in claim 4 wherein the locking means includes a solenoid responsive to the control circuit means and a finger controllable by the solenoid to detachably secure one terminal block to the other and thereby prevent their relative movement.

6. The polarity matching apparatus as set forth in claim 4 wherein the locking means includes means for preventing relative movement of the blocks to that contact mating position which would interconnect the blocks'"'"' terminals with the polarities of the supply and battery mismatched.

7. The polarity matching apparatus as set forth in claim 1 wherein the control circuit means includes:

means for establishing a threshold voltage less than the voltage of that terminal block terminal having the highest potential and less than the voltage of that terminal block terminal having the next highest potential, the threshold voltage being selected to be generally less than the battery voltage; and

four voltage comparators, one connected to each of the four terminal block terminals, each comparator comparing the voltage at a terminal block terminal with the threshold voltage, thereby to distinguish which two of the terminals are negative and which two of the terminals are positive.

8. The polarity matching apparatus as set forth in claim 7 wherein the control circuit means further includes:

means for sensing, on the initiation of relative movement of the two terminal blocks toward either contact mating position, which of the two contact mating positions the terminal block is being moved toward; and

logic circuit means, responsive to the comparators and sensing means, for determining whether the contact mating position toward which movement is initiated will result in the interconnection of two positive terminals.

9. The polarity matching apparatus as set forth in claim 8 further comprising means, responsive to the logic circuit means, for preventing further relative movement of the blocks toward that contact mating position to which movement is initiated when that contact mating position would interconnect the terminals with the polarities of the supply and battery mismatched.

10. Polarity matching apparatus for use with jumper cables in connecting a supply of direct current to a battery to jump start an engine or the like, comprising:

two adjacent terminal blocks rotatable relative to each other on about axis, each block having two primary contacts mounted thereon radially outward of the axis and spaced substantially 180°

apart, each block having two terminals, one terminal being connected to one of the primary contacts of its block and the other being connected to the other primary contact of its block, in use of the apparatus the terminals of one block being connected to the battery terminals by a jumper cable and the terminals of the other block to the supply terminals by the jumper cable,

the two terminal blocks being rotatable relative to one another about their axis between two opposite positions for alternative mating of the two primary contacts of one block with the two primary contacts of the other block, the blocks having an intermediate relative position in which none of the primary contacts are mated;

means for biasing the two blocks to their intermediate position;

control circuit means for determining, while the terminal blocks are in their intermediate relative position, which of the alternative mating positions of the contacts will result in interconnecting the terminals of the two blocks to match the polarity of the supply to the battery; and

means, responsive to the control circuit means, for preventing relative rotation of the blocks to that contact mating position in which the polarities of the supply and battery would be mismatched and for locking the two blocks in that contact mating position in which the polarities of the supply and battery are matched.

11. The polarity matching apparatus as set forth in claim 10 further comprising a shaft extending along the axis of the blocks, one terminal block being fixed with respect to the shaft and the other block being rotatable about the shaft, and wherein the biasing means includes a spring associated with the shaft and the rotatable terminal block.

12. The polarity matching apparatus as set forth in claim 11 wherein the shaft extends through the rotatable block, wherein the spring is a coil spring carried on the shaft outward of the rotatable block, the shaft having a keeper for the spring adjacent the outer end of the shaft.

13. The polarity matching apparatus as set forth in claim 12 wherein the biasing means includes a centering cam on the shaft between the spring and rotatable block and a cam follower on the rotatable block, the spring being in compression at the intermediate relative position of the blocks and subject to greater compression by the cam and follower on departure from the intermediate position in either sense, whereby the blocks are spring biased to their intermediate relative position.

14. The polarity matching apparatus as set forth in claim 10 wherein each terminal block comprises a plate generally perpendicular to the axis of the blocks, the two terminal block plates being in face-to-face relationship with the primary contacts of the two plates on their adjacent faces and the corresponding terminals on their opposite faces.

15. The polarity matching apparatus as set forth in claim 14 wherein the biasing means comprises a coil spring which maintains the two plates in the face-to-face relationship for mating of the primary contacts on rotation on either of the mating positions.

16. The polarity matching apparatus as set forth in claim 10 further comprising two housing halves, each half mounted to one of the terminal blocks and enclosing the terminals of its terminal block, the housing halves together forming a housing around both terminal blocks.

17. The polarity matching apparatus as set forth in claim 10 wherein the preventing means includes:

a solenoid responsive to the control circuit means and mounted in fixed position with respect to one of the terminal blocks;

an opening through that terminal block to which the solenoid is fixed;

a recess in the surface of the other terminal block; and

a finger controllable by the solenoid and adapted to extend through the opening into the recess for limiting relative movement of the terminal blocks.

18. The polarity matching apparatus as set forth in claim 17 wherein the recess is elongate and extends in two places from the perimeter of the opening when the two blocks are in their intermediate relative position.

19. The polarity matching apparatus as set forth in claim 18 wherein the elongate recess has a first portion generally perpendicular to a radius of the blocks the ends of the first portion preventing rotation from the intermediate position.

20. The polarity matching apparatus as set forth in claim 19 wherein the opening comprises a slot extending generally radially relative to the axis, the finger is adapted to be pivoted in the slot by the solenoid, and the elongate recess has two second portions, each extending generally radially from an end of the first portion to permit pivoting of the finger.

21. The polarity matching apparatus as set forth in claim 20 wherein the elongate recess comprises two third portions each extending outward from the radial ends of one of the second portions generally in an arc about the axis to permit the blocks to depart from their intermediate relative positions and rotate to one of the contact mating positions on pivoting of the finger radially away from the ends of the first portion.

22. The polarity matching apparatus as set forth in claim 21 wherein the elongate recess comprises two fourth portions each extending generally radially from the outward end of one of the third portions, to permit pivoting of the finger radially away from the outer ends of the third portion to lock the blocks in one of the contact mating positions.

23. The polarity matching apparatus as set forth in claim 22 wherein the finger is drawn radially inward by the solenoid when the blocks are rotated in their intermediate position toward that contact mating position for which the polarities would be matched, and wherein the second recess portions extend inward from the ends of the first recess portion a distance corresponding to the inward extent of the slot and the fourth recess portions extend inward from the ends of the third recess portion corresponding to the inward extent of the slot.

24. The polarity matching apparatus as set forth in claim 17 wherein the recess comprises two portions each spaced substantially 90°

from the opening when the blocks are in the intermediate positions, each of the two portions being adapted to receive the finger to lock the two blocks in a contact mating position.

25. The polarity matching apparatus as set forth in claim 10 wherein the control circuit means includes two sets of auxiliary contacts mounted on one of the terminal blocks, means for actuating one set of contacts on relative rotation of the blocks in their intermediate position in one sense and means for actuating the other set of contacts on relative rotation in the opposite sense.

26. The polarity matching apparatus as set forth in claim 25 wherein the actuating means for each set of auxiliary contacts comprises a pin slidably engaged through a bore in that terminal block to which its set of auxiliary contacts is mounted, each pin being adapted to be cammed axially to actuate its set of auxiliary contacts by a primary contact of the other terminal block on initiation of relative rotation of the blocks.

27. The polarity matching apparatus as set forth in claim 25 wherein the control circuit includes:

means for establishing a threshold voltage less than the voltage of that terminal block terminal having the highest potential and less than the voltage of that terminal block terminal having the next highest potential, the threshold voltage being selected to be generally less than the battery voltage; and

four voltage comparators, one connected to each of the four terminal block terminals, each comparator comparing the voltage at a terminal block terminal with the threshold voltage, thereby to distinguish which two of the terminals are negative and which two of the terminals are positive; and

logic circuit means, responsive to the comparators and auxiliary contacts, for determining whether the contact mating position toward which movement is initiated will result in the interconnection of two positive terminals.

28. The polarity matching apparatus as set forth in claim 27 wherein the logic circuit means includes two pairs of logic gates, each logic gate being connected to a different combination of two of the voltage comparators, one gate of each pair being connected to two comparators corresponding to two block terminals which would be interconnected in a contact mating position, and the other gate of that pair being connected to the two comparators corresponding to the other two terminals, each pair of gates corresponding to a different one of the contact mating positions, whereby the outputs of the gates corresponding to each contact mating position indicate whether the polarities of the supply and battery would be matched for that contact mating position, the sets of auxiliary contacts being connected to select the outputs of that pair of gates corresponding to the contact mating position to which rotation is initiated.

29. The polarity matching apparatus as set forth in claim 28 wherein the preventing means comprises a solenoid responsive to the pair of gates selected by the auxiliary contacts and a finger controllable by the solenoid to detachably secure one terminal block to the other, the solenoid operating to release the terminal blocks to permit their relative rotation when movement is initiated toward that contact mating position which would result in the interconnection of two positive terminals.

30. The polarity matching apparatus as set forth in claim 10 further including means for unlocking the terminal blocks upon the circuit to the battery and supply being broken and means for rotating the terminal blocks to their intermediate relative position when the blocks are unlocked, whereby connection between the terminals of the terminal blocks is automatically broken after use of the apparatus.