Bathtub abrading system

• US 4,470,226 A
• Filed: 08/30/1982
• Issued: 09/11/1984
• Est. Priority Date: 08/30/1982
• Status: Expired due to Fees

• Current Assignee: Wynfor Corporation
• Original Assignee: Wynfor Corporation
• Inventors: Williams, David R.
• Primary Examiner(s): Schmidt, Frederick R.
• Assistant Examiner(s): Rose, Robert A.
• Application Number:
  US06/412,826
• Time in Patent Office: 743 Days
• Field of Search: 51/415, 51/416, 51/424, 51/425, 51/429, 51/410, 51/310, 51/262 R, 239/184, 239/186, 118/207, 118/305, 192/143, 192/145, 192/12 D, 192/18 B, 192/48.2, 74/665 F, 74/665 G
• US Class Current: 451/3
• CPC Class Codes: B24C 1/04 for treating only selected parts of a surface, e.g. for carving stone or glass
• CPC Class Codes: B24C 3/067 Self-contained units for floorings

Abstract

A portable system (10) for abrading the floor of a bathtub (26) to render it slip resistant. The system contains a portable power unit (12) containing an air compressor providing compressed air to abrading unit (14) via compressed air hose (20) and provides a source of electrical power to an abrading unit (14) via a power cable (18). The abrading unit (14) is adapted to direct a high velocity stream of abrasive particles against the floor of a bathtub through perforations in a particle impervious template (24). The unit (14) which is adapted to travel in the forward direction (indicated by the arrow), has a carriage movable in a direction lateral to the direction of forward travel. An abrading head (38) is supported by and reciprocally movable with a carriage to apply the particle stream in a direction lateral to the direction of forward travel and normal to the bathtub surface. A vacuum unit (16) is connected to a filter-hopper (40) mounted on top of the abrading unit for exhausting spent abrasive particles, filtering them and recycling them for further use. A control mechanism is provided for selectively advancing the unit in a forward direction or causing the abrading head to reciprocally traverse the unit in response to the location of perforations in the template.

Claims

1. An abrading machine for directing a high velocity stream of abrasive particles against a surface to be abraded, said machine adapted to travel in a forward direction and said machine having a carriage movable in a direction lateral to said direction of forward travel to permit said abrasive fluid stream to be applied to said surface in a direction lateral to the direction of forward travel, comprising:

a drive means;

a first shaft rotatably mounted in said machine and capable of being mechanically connected to said drive means,

a first clutch means for selectively interconnecting said drive means and said first shaft;

means connected to said carriage for translating rotation of said first shaft into linear reciprocal motion of said carriage;

an abrading head supported by the carriage, said abrading head including means for fluidizing abrasive particles into a stream of abrasive particles and nozzle means for directing said particle stream toward the surface to be abraded;

a second shaft rotatably mounted in said machine and capable of being mechanically connected to said drive means, said second shaft having a pair of wheels connected at opposite ends thereof to permit said machine to travel in the direction of forward travel;

a second clutch means selectively activated for interconnecting said drive means and said second shaft to enable said machine to travel in the forward direction; and

a control means connected to said first and second clutch means for selectively activating one or the other of said clutch means and deactivating the other of said clutch means to selectively enable said machine to travel in the forward direction or to enable the carriage to traverse the surface to be abraded in a direction lateral to the direction of forward travel.

2. The machine of claim 1 further comprising:

a brake means connected to said control means and said second shaft for preventing rotation of said second shaft when said first clutch means is engaged and said second clutch means is disengaged.

3. The machine of claim 1 wherein the control means includes:

a first means for sensing when said carriage has reached the extreme of travel in one of said directions lateral to said forward direction of travel;

a first switching means responsive to said first sensing means and connected to said first and second clutch means for engaging said second clutch means and disengaging said first clutch means when the extreme of traverse is sensed by said first sensing means;

a second means for sensing selected areas of the surface to be abraded; and

a second switching means responsive to said second sensing means and connected to said first and second clutch means for engaging said first clutch means and disengaging said second clutch means when a selected area of the surface to be abraded is sensed by said second sensing means.

4. The machine of claim 1 further comprising:

an exhaust means disposed adjacent said abrading head for drawing abrasive particles from the surface to be abraded.

5. The machine of claim 1 wherein said abrading head is movable relative to said carriage to permit said head to be positioned normal to the surface to be abraded, and further comprising:

means for moving said abrading head relative to said carriage such that said abrasive particle stream will be directed normal to the surface to be abraded.

6. The machine of claim 5 wherein said carriage includes upper and lower trunnions disposed in vertical spaced apart relation and adapted to support said abrading head, said upper trunnion being rigidly connected to said carriage and said lower trunnion being pivotally connected to said carriage to render said abrading head pivotable with respect to the axis of said upper trunnion;

a first pair of cammed surfaces disposed substantially lateral to the direction of forward travel and adapted to support said upper trunnion as said carriage traverses said machine;

a second pair of cammed surfaces disposed substantially lateral to the direction of forward travel and adapted to support said lower trunnion as said carriage traverses said machine; and

said second pair of cammed surfaces dimensioned to represent the contour of the surface to be abraded such that said abrading head and said nozzle are directed substantially normal to the surface to be abraded as said carriage traverses said first shaft.

7. The machine of claim 1 wherein said first shaft has a pair of oppositely directed helical camming grooves formed therein and said means for translating rotational movement of said first shaft into linear reciprocal movement of said carriage includes a sliding nut connected to said carriage for engaging one at a time of said helical camming grooves.

8. The machine of claim 7 wherein said sliding nut automatically engages the other of said camming grooves at opposite extremes of traverse thereof on said first shaft.

9. A portable system for abrading a surface to be abraded, comprising:

a source of compressed air;

a source of electrical power;

a supply of abrasive particles;

an abrading machine for directing a stream of abrasive particles against a surface to be abraded, said machine adapted to travel in a forward direction and said machine having a carriage movable in a direction lateral to the direction of forward travel to permit a stream of abrasive particles to be applied to the surface in a direction lateral to the direction of forward travel, said carriage adapted to support an abrading head connected to said source of compressed air and said supply of abrasive particles and reciprocally movable therewith, said abrading head including means for fluidizing abrasive particles into a stream of abrasive particles and nozzle means for directing said particle stream to the surface to be abraded;

said machine including a drive means connected to said electrical power source, a first shaft rotatably mounted in said machine and having a pair of helical camming grooves formed therein, a first clutch capable of being selectively activated to interconnect said drive means and said first shaft, a second shaft rotatably mounted in said machine and having a pair of wheels connected to opposite ends thereof to permit said machine to travel in a forward direction, a second clutch capable of being selectively activated to interconnect said drive means and said second shaft and means connected to said carriage for translating rotational movement of said first shaft into linear reciprocal movement of said carriage;

a template formed of a particle impervious material and adapted to be disposed over the surface to be abraded, said template having at least one perforation for exposing a selected area of said surface to be abraded to the particle stream through said perforations;

a control means connected to said first and said second clutches for selectively activating one of said clutches and deactivating the other of said clutches; and

said control means including a first means for sensing when said carriage has reached the extreme of traverse in one of said directions perpendicular to said forward direction of travel, a first switching means responsive to said first sensing means and connected to said first clutch and to said second clutch for activating said second clutch and deactivating said first clutch when the extreme of traverse is sensed by said first means, second means for sensing the location of said template and a second switching means responsive to said second sensing means and connected to said first and said second clutches for deactivating said second clutch and activating said first clutch when the location of one or more perforations is sensed by said second sensing means.

10. The system of claim 9 further comprising:

a brake operatively connected to said control means and to said second shaft for preventing rotation of said second shaft when said first clutch is engaged and said second clutch is disengaged.

11. The system of claim 9 further comprising:

a vacuum source; and

an exhaust means disposed adjacent said abrading head and connected to said vacuum source for drawing abrasive particles and dust from the surface to be abraded.

12. The system of claim 11 further comprising:

means for recirculating abrasive particles withdrawn by said exhaust means to said supply of abrasive particles.

13. The system of claim 9 wherein said first shaft has a pair of oppositely directed helical camming grooves formed therein and said means for translating rotational movement of said first shaft into linear reciprocal movement of said carriage includes a sliding nut connected to said carriage for engaging one at a time of said helical grooves.

14. The system of claim 9 wherein one or more reflecting spots is disposed along the margin of said template corresponding to a row of perforations to be abraded in the direction lateral to the direction of travel.

15. The system of claim 14 wherein said control means includes:

a pair of mechanical switches disposed at each end of said first shaft adapted to be mechanically actuated by said carriage when said carriage reaches the limit of its traverse in one direction lateral to the direction of forward travel, each of said switches adapted to activate said second clutch and to deactivate said first clutch; and

a pair of scanners disposed on each side of said machine for sensing a reflecting spot on said template representing a row of perforations to be abraded, said scanners connected to said first and second clutches and adapted to activate said first clutch and to deactivate said second clutch where a reflecting spot is detected.

16. The system of claim 15 wherein each of said scanners includes:

a light source; and

a photodetector responsive to light incident on a reflecting spot and reflected therefrom.

17. An abrading machine for making the floor of a bathtub slip resistant by abrading selected portions of the floor with a high velocity stream of abrasive particles applied to the floor through perforations formed in a template impervious to the particle stream, said apparatus connected to a source of compressed air, a supply of abrasive particles, a vacuum source and a source of electric power, said apparatus adapted to travel in a forward direction and said apparatus having a carriage movable in a direction lateral to said direction of forward travel to permit said particle stream to be applied to said surface in a direction lateral to the direction of forward travel, comprising:

a drive means connected to the source of electrical power;

a first shaft rotatably mounted in said apparatus and capable of being mechanically connected to said drive means, said first shaft having a pair of oppositely directed helical camming grooves formed therein;

a traverse clutch capable of being selectively activated to interconnect said drive means and said first shaft;

a sliding nut connected to said carriage and slidably mounted on said first shaft for engaging one at a time of said helical camming grooves, said nut automatically engaging the other of said camming grooves at opposite extremes of traverse thereof to convert rotational movement of said first shaft into linear reciprocal movement of said nut and said carriage;

an abrading head supported by the carriage and reciprocally movable therewith, said abrading head connected to the source of compressed air and to the supply of abrasive particles and including means for fluidizing abrasive particles into said particle stream, said head also including nozzle means for directing said particle stream toward the surface to be abraded;

a second shaft capable of being mechanically connected to said drive means, said second shaft having a pair of wheels connected at opposite ends thereof to permit said apparatus to travel in the direction of forward travel;

a forward-drive clutch capable of being selectively activated for interconnecting said drive means and said second shaft to enable said machine to travel in the forward direction; and

a control means connected to said traverse clutch and to said forward-drive clutch for selectively activating one or the other of said clutches to selectively enable said machine to travel in the forward direction or to enable the carriage to traverse the surface to be abraded in a direction lateral to the direction of forward travel.

18. The abrading machine of claim 17 further comprising:

exhaust means disposed adjacent said abrading head and connected to the vacuum source for drawing abrasive particles and dust from the template and the abraded surface.

19. The abrading machine of claim 18 further comprising:

means for recirculating abrasive particles withdrawn by said exhaust means to the supply of abrasive particles.

20. The abrading machine of claim 17 further comprising:

a brake responsive to said control means and connected to said second shaft for preventing rotation of said second shaft when said traverse clutch is activated and said forward-drive clutch is deactivated.

21. The abrading machine of claim 20 wherein said control means includes:

a pair of mechanical switches disposed at each end of said first shaft adapted to be mechanically actuated by said carriage when said carriage reaches the limit of its traverse in a direction lateral to the direction of forward travel, each of said switches adapted to activate said forward-drive clutch and to deactivate said traverse clutch and brake; and

a pair of scanners disposed on each side of said machine for sensing a reflecting spot on the template corresponding to a row of perforations to be abraded, said scanners connected to said traverse clutch, brake and said forward-drive clutch and adapted to activate said traverse clutch and brake and to deactivate said forward-drive clutch when a reflecting spot is alternately detected by one or the other of said scanners.

22. The machine of claim 21 wherein each of said scanners includes:

a light source; and

a photodetector responsive to light from said source incident on a reflecting spot on the template and reflected therefrom.

23. The machine of claim 17 wherein the carriage includes:

first and second trunnions disposed in vertical spaced apart relation and adapted to support said abrading head, said upper trunnion being rigidly connected to said carriage and said lower trunnion being pivotally connected to said carriage to render said abrading head pivotable with respect to the axis of said upper trunnion;

a first pair of cammed surfaces disposed substantially lateral to the direction of forward travel adapted to support said upper trunnion as said carriage traverses said machine;

a second pair of cammed surfaces disposed substantially lateral to the direction of forward travel adapted to support said lower trunnion as said carriage traverses said machine; and

said second pair of cammed surfaces having a contour representative of the contour of the surface to be abraded such that said abrading head is directed substantially normal to the surface to be abraded as said carriage traverses said first shaft.

24. The machine of claim 23 further comprising a pair of cylinders rigidly connected to said upper trunnion and spring biased pistons movable within each of said cylinders, said pistons being pivotally connected to said lower trunnion to facilitate the relative movement of said lower trunnion with respect to said upper trunnion.