Vibration resistant battery

• US 4,495,259 A
• Filed: 02/11/1983
• Issued: 01/22/1985
• Est. Priority Date: 02/11/1983
• Status: Expired due to Fees

• Current Assignee: Hawker Energy Products Limited
• Original Assignee: Gates Rubber Company (Gates Corporation The)
• Inventors: Uba, Toshio
• Primary Examiner(s): Hearn, Brian E.
• Assistant Examiner(s): Kalafut, Stephen J.
• Application Number:
  US06/465,735
• Time in Patent Office: 711 Days
• Field of Search: 429/66, 429/161, 429/208, 429/129, 429/186
• US Class Current: 429/161
• CPC Class Codes: H01M 10/16 Suspending or supporting electrodes or groups of electrodes in the case
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

An electrode plate group combination insulator and vibration support at least partially envelopes a plate group connecting strap. The insulator and vibration support includes a comb-like portion which underlies the strap, having teeth which intermesh with tabs projecting from the plates, and a hood portion which overlies the strap. The insulator and vibration support is preferably attached to the walls of the cell of the battery to thereby support the battery plate group and withstand vibrational forces.

Claims

1. In a battery composed of at least one electrochemical cell comprising a cell housing in which is disposed at least one positive electrode plate, at least one negative electrode plate, a plurality of projecting positive plate tabs and a connecting strap uniting the same, a plurality of projecting negative plate tabs and a connecting strap uniting the same, separator interposed between the positive and negative plates, and an electrolyte, the improvement comprising an electrode plate group vibration support means at least partially enveloping a connector strap and comprising a comb-like portion underlying the strap in close proximity thereto and having teeth interposed between the projecting tabs associated with such strap, and a hood portion overlying the strap in close proximity thereto, and said cell being provided with means for limiting relative movement between the vibration support means and the cell housing.

2. The battery of claim 1 in which the vibration support means also serves as an insulator to prevent opposite polarity plate edges from making contact with the connecting strap.

3. The battery of claim 1 wherein the comb-like portion and the hood portion of the vibration support means are attached together through an interconnecting portion to form an integral vibration support means.

4. The battery of claim 3 wherein the comb-like portion, hood portion and interconnecting portion are formed in the shape of a C-clip.

5. The battery of claim 1 wherein at least one end of the vibration support means is fixedly attached to the cell housing.

6. The battery of claim 5 wherein the vibration support means has a length which is substantially the same as the width of the housing, and the vibration support means is bonded to the wall of the housing.

7. In an electrochemical cell comprising a housing in which is disposed at least one positive electrode plate, at least one negative electrode plate, a plurality of projecting positive plate tabs and a connecting strap uniting the same, a plurality of projecting negative plate tabs and a connecting strap uniting the same, separator interposed between the positive and negative plates, and an electrolyte contained within the housing, the improvement comprising an electrode plate combination insulator and vibration support means at least partially enveloping a connecting strap and comprising a comb-like portion underlying the strap in close proximity thereto and having teeth interposed between the projecting tabs associated with such strap, a hood portion overlying the strap in close proximity thereto, and an interconnecting portion attaching the comb-like portion to the hood portion, and said cell being provided with means for substantially precluding relative movement between the combination insulator and vibration support means and the cell housing.

8. The cell of claim 7 wherein at least one of said hood portion and interconnecting portion is fixedly bonded to the cell housing.

9. The cell of claim 7 wherein said comb-like portion, hood portion and interconnecting portion are in the form of a C-clip.

10. The cell of claim 9 wherein one of said hood or interconnecting portion is fixedly bonded to the cell housing wall.

11. In a battery composed of a plurality of electrochemical cells comprising a battery housing divided into individual cells by intercell partitions, the cells including at least one positive electrode plate, at least one negative electrode plate, a plurality of projecting positive plate tabs and a connecting strap uniting the same, a plurality of projecting negative plate tabs and a connecting strap uniting the same, separator interposed between the positive and negative plates, an electrolyte contained within the housing, and through-the-partition intercell electrical connections, the improvement comprising an electrode plate group vibration support means at least partially enveloping a connecting strap within a cell and comprising a comb-like portion underlying this strap in close proximity thereto and having teeth interposed between the projecting tabs associated with such strap, a hood portion overlying the strap in close proximity thereto, and an interconnecting portion attaching the comb-like portion to the hood portion, and said cell being provided with means for limiting relative movement between the vibration support means and the cell housing of the battery.

12. The battery of claim 11 wherein the hood portion of the vibration support means is of lesser longitudinal extent than the comb-like portion, to provide a clearance for said intercell electrical connection.

13. The battery of claim 11 wherein at least one of said hood portion or interconnecting portions is fixedly attached to the wall and/or intercell partition of the battery housing.

14. The battery of claim 13 wherein each end of the vibration support means is fixedly bonded to the wall and/or intercell partitions of the battery housing.

15. In a lead-acid battery composed of at least one electrochemical cell comprising a cell housing in which is disposed at least one porous positive electrode plate, at least one porous negative electrode plate, a plurality of projecting positive plate tabs and a connecting strap uniting the same, a plurality of projecting negative plate tabs and a connecting strap uniting the same, a compressible porous separator interposed between the positive and negative plates, and an electrolyte absorbed within pores of the plates and separators, the improvement comprising an electrode group combination insulator and vibration support means formed of nonconductive material and at least partially enveloping each of the positive and negative connecting straps, and comprising a comb-like portion underlying each strap in close proximity thereto and having teeth interposed between the projecting tabs associated with such strap, a hood portion overlying the strap in close proximity thereto, and an interconnecting portion attaching the comb-like portion to the hood portion, and said cell being provided with means for substantially precluding relative movement between the vibration support means and the cell housing.

16. The battery of claim 15 wherein the combination insulator and vibration support means is in the form of a C-clip fixedly attached at at least one end thereof to the cell housing.