Bifunctional air electrode

• US 4,524,114 A
• Filed: 07/05/1983
• Issued: 06/18/1985
• Est. Priority Date: 07/05/1983
• Status: Expired due to Fees

• Current Assignee: Allied Corp. (Honeywell International Inc.)
• Original Assignee: Allied Corp. (Honeywell International Inc.)
• Inventors: Samuels, George J., Murray, Royce W., Schmitkons, Thomas A., Streeter, Terry L.
• Primary Examiner(s): Weisstuch, Aaron
• Application Number:
  US06/510,489
• Time in Patent Office: 714 Days
• Field of Search: 429/40, 429/41, 429/42, 429/43, 429/44, 429/27-29, 204/290 R, 204/294
• US Class Current: 429/505
• CPC Class Codes: C25B 11/04 characterised by the material
• CPC Class Codes: H01M 4/8615 Bifunctional electrodes for rechargeable cells
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

Novel catalytic electrode in which the oxidation catalyst is protected from unfavorable redox potentials by an insulation/rectification matrix composed of a polymeric matrix containing an insulating and rectifying effective amount of a dispersed redox conductor.

Claims

1. An improved electrical device of the type which includes a material which is susceptible to decomposition when subjected to fluctuations in redox potential, said material being attached to a surface;

the improvement which comprises a redox matrix comprising a polymeric matrix containing an insulating and rectifying amount of a dispersed redox conductor, said redox matrix being positioned between said material and the source of said redox potential and said redox matrix allowing the flow of electrical current to said material only at selected redox potentials.

2. An improved electrical device of the type which includes a material which is susceptible to decomposition when subjected to fluctuation in redox potential, said material being attached to a surface;

the improvement comprising a redox matrix which comprises a polymeric matrix containing an insulating and rectifying amount of a dispersed redox conductor selected from the group consisting of complexes of metals of the first, second and third rows of the Periodic Table, said redox matrix being positioned between said material and the source of said redox potential and said redox matrix allowing the flow of electrical current to said material only at selected redox potentials.

3. A device according to claim 2 wherein said redox conductor is dispersed in said matrix in a substantially uniform manner.

4. A device according to claim 2 wherein said redox conductors are complexes of iron, ruthenium or osmium.

5. A device according to claim 2 wherein the self exchange rate constant of said redox conductor is at least about 20M^-1 S^-1.

6. A device according to claim 5 wherein said self exchange rate constant is at least about 10³ M³¹ 1 S³¹ 1.

7. A device according to claim 6 wherein said self exchange rate constant is at least about 10⁶ M^-1 S^-1.

8. A device according to claim 7 wherein said self exchange rate constant is at least about 10⁹ M^-1 S^-1.

9. A device according to claim 5 wherein said redox conductors are bis-(bipyridyl) complexes of iron, ruthenium or osmium.

10. A device according to claim 5 wherein said redox conductors are complexes of ruthenium.

11. A device according to claim 2 wherein the quantity of redox conductor in said matrix is at least about 5 weight percent based on the total weight of the matrix.

12. A device according to claim 11 wherein said quantity is from about 5 to about 95 weight percent.

13. A device according to claim 12 wherein said quantity is from about 10 to about 50 weight percent.

14. A device according to claim 13 wherein said quantity is from about 10 to about 25 weight percent.

15. A device according to claim 2 which is a catalytic electrode.

16. An improved bifunctional air electrode for use in electrochemical energy cells comprising a hydrophobic gas permeable layer on the air side of said electrode:

and a hydrophilic layer containing a catalyst for oxygen reduction, the improvement comprising a redox matrix pressed to said hydrophilic layer containing an insulating and rectifying amount of a dispersed redox conductor.

17. An improved bifunctional air electrode for use in electrochemical energy cells of the type comprising a hydrophobic gas permeable layer on the air side of said electrode, and a hydrophilic layer containing a catalyst for oxygen reduction, the improvement comprising a redox matrix pressed to said hydrophilic layer containing an insulating and rectifying amount of a dispersed redox conductor selected from the group consisting of complexes of metals of the first, second and third rows of the Periodic Table.