Closed-cycle gas turbine chemical processor

• US 4,528,811 A
• Filed: 06/03/1983
• Issued: 07/16/1985
• Est. Priority Date: 06/03/1983
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Stahl, Charles R.
• Primary Examiner(s): Casaregola, Louis J.
• Application Number:
  US06/500,815
• Time in Patent Office: 774 Days
• Field of Search: 60/39.02, 60/39.07, 60/39.41, 60/39.52
• US Class Current: 60/784
• CPC Class Codes: F01K 23/064 in combination with an industrial process, e.g. chemical, metallurgical
• CPC Class Codes: F02C 3/34 with recycling of part of the working fluid, i.e. semi-closed cycles with combustion products in the closed part of the cycle
• CPC Class Codes: F02C 6/10 supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant
• CPC Class Codes: F23R 3/16 with devices inside the flame tube or the combustion chamber to influence the air or gas flow
• CPC Class Codes: F23R 3/44 Combustion chambers comprising a single tubular flame tube within a tubular casing reverse-flow combustion chambers F23R3/54
• CPC Class Codes: Y02C 20/40 of CO2
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
• CPC Class Codes: Y02P 20/10 Process efficiency
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft

Abstract

A closed-cycle gas turbine chemical processor separates the functions of combustion air and dilution fluid in a gas turbine combustor. The output of the turbine stage of the gas turbine is cooled and recirculated to its compressor from where a proportion is fed to a dilution portion of its combustor and the remainder is fed to a chemical recovery system wherein at least carbon dioxide is recovered therefrom. Fuel and combustion air are fed to a combustion portion of the gas turbine combustor. In a preferred embodiment of the invention, the gas turbine is employed to drive an electric generator. A heat recovery steam generator and a steam turbine may be provided to recover additional energy from the gas turbine exhaust. The steam turbine may be employed to also drive the electric generator. Additional heat may be added to the heat recovery steam generator for enhancing the electricity generated using heat recovery combustors in which the functions of combustion and dilution are separated. The chemical recovery system may employ process steam tapped from an intermediate stage of the steam turbine for stripping carbon dioxide from an absorbent liquid medium which is used to separate it from the gas stream fed to it. As the amount of carbon dioxide in the fuel fed to the chemical processor increases, the amount of process steam required to separate it from the absorbent fluid medium increases and the contribution to generated electricity by the steam turbine correspondingly decreases.

Claims

1. A closed-cycle chemical processor comprising:

a gas turbine including a compressor, a combustor and a turbine;

means for coupling said turbine for driving said compressor and a load;

means for splitting said combustor into a combustion portion and a dilution portion;

means for feeding a fuel and a supply of pressurized air to said combustion portion;

means for feeding an output of said compressor to said dilution portion;

means for cooling a gaseous effluent of said turbine and for feeding cooled effluent to said compressor, whereby a substantially closed system is provided;

a chemical recovery system effective for recovering at least carbon dioxide from a gas stream fed to it; and

means for feeding some of said output of said compressor to said chemical recovery system in an amount effective to maintain a substantially constant inventory of materials in said closed system.

2. A closed-cycle chemical processor according to claim 1 wherein said means for supplying air includes an air compressor.

3. A closed-cycle chemical processor according to claim 2 wherein said means for splitting said combustor includes a combustor liner, said combustor liner including a plurality of openings therein for permitting the entry of a gas therein, a plenum surrounding said combustor liner, means for separating a region between said combustor liner and said plenum into a combustion plenum and a dilution plenum, means for separately feeding said supply of pressurized air to said combustion plenum and said output of said compressor to said dilution plenum whereby the functions of combustion air and dilution gas are separated.

4. A closed-cycle chemical processor according to claim 1 wherein said means for feeding some of said output to said chemical recovery plant includes a proportioning valve, said proportioning valve being effective to vary a proportion of said outlet of said compressor being fed to said dilution portion and said chemical recovery plant.

5. A closed-cycle chemical processor according to claim 1 wherein said load is an electric generator.

6. A closed-cycle chemical processor according to claim 1 wherein said means for cooling includes a heat recovery steam generator, said heat recovery steam generator being effective to produce steam, and said system further includes a steam turbine driven by steam from said heat recovery steam generator.

7. A closed-cycle chemical processor according to claim 6 wherein said load includes an electric generator, and said means for coupling further includes means for coupling an output of said steam turbine to said electric generator for concerted drive with said gas turbine.

8. A closed-cycle chemical processor according to claim 1 wherein said means for feeding a fuel includes a heat exchanger, said heat exchanger including means effective to transfer heat from a gas in said closed system to said fuel.

9. A closed-cycle chemical processor according to claim 8 wherein said means for cooling includes a heat recovery steam generator, said heat recovery steam generator being effective to produce steam, and said system further includes a steam turbine driven by steam from said heat recovery steam generator.

10. A closed-cycle chemical processor according to claim 9 wherein said heat exchanger further includes means effective to transfer heat from said gas in said closed system to a make-up water for said heat recovery steam generator.

11. A closed-cycle chemical processor according to claim 9 wherein said heat recovery steam generator includes at least one heat recovery combustor effective for adding heat to said steam.

12. A closed-cycle chemical processor according to claim 11 wherein said heat recovery combustor includes means for splitting said heat recovery combustor into a combustion portion and a dilution portion, means for feeding a supply of fuel and pressurized air to said combustion portion, means for feeding said output of said compressor to said dilution portion, and means for adding an effluent from said heat recovery combustor to gases in said closed system.

13. A closed-cycle chemical processor according to claim 1 wherein said chemical recovery system includes an absorption tower, and absorption tower including means for absorbing carbon dioxide from said output of said compressor in an absorbent liquid medium, a flash tank including means for reducing a pressure on said absorbing liquid medium whereby a substantial portion of said carbon dioxide is released, and means for compressing said carbon dioxide released in said flash tank.

14. A closed-cycle chemical processor according to claim 13 wherein said means for cooling includes a heat recovery steam generator, said heat recovery steam generator being effective to produce steam, said system further includes a steam turbine driven by steam from said heat recovery steam generator, said chemical recovery system further includes a stripper tank effective to recover additional carbon dioxide from said absorbent liquid medium, said steam turbine includes means for providing a flow of low-pressure process steam to said stripper tank.

15. A closed-cycle chemical processor according to claim 1 wherein said fuel is a hydrocarbon gaseous fuel from an oil well.

16. A closed-cycle chemical processor according to claim 1 wherein said hydrocarbon gaseous fuel contains a substantial amount of carbon dioxide.

17. A closed-cycle chemical processor according to claim 1 wherein said fuel is a liquid petroleum.

18. A closed-cycle chemical processor according to claim 1 wherein said fuel is a gasified solid hydrocarbon fuel.

19. A closed-cycle chemical processor according to claim 1 wherein said load is an electric generator and said chemical processor further includes means for selectively operating said gas turbine as an open cycle gas turbine for maximizing electricity production.