Parabolic trough solar reflector

• US 4,611,575 A
• Filed: 03/07/1984
• Issued: 09/16/1986
• Est. Priority Date: 03/07/1984
• Status: Expired due to Term

• Current Assignee: Roger A. Powell
• Original Assignee: Roger A. Powell
• Inventors: Powell, Roger A.
• Primary Examiner(s): Scott, Samuel
• Assistant Examiner(s): Odar, Helen A.
• Application Number:
  US06/587,137
• Time in Patent Office: 923 Days
• Field of Search: 126/417, 126/418, 126/432, 126/438, 126/439, 126/450, 350/282, 350/293, 350/310
• US Class Current: 126/605
• CPC Class Codes: F24S 23/745 flexible
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers

Abstract

A solar trough reflector structure using a single stressed reflector skin, parabolic shaped ribs, and members to structurally close the aperture develops high strength and stiffness from a minimum of material.

Claims

1. A trough reflector comprising:

means for providing a sheet of reflective material formed into an open concave trough shape and having a longitudinal axis,

a plurality of rib members positioned perpendicular to said longitudinal axis and attached to said sheet,

a pair of elongated longitudinal members whose axes are parallel to said longitudinal axis, said longitudinal members being attached to the ends of said rib members,

a plurality of cross members extending across the open portion of said sheet with opposite ends thereof attached to each of said longitudinal members, and forming a rectangular frame,

at least one diagonal member extending on an axis skewed to the axis of said longitudinal members with opposite ends thereof attached to said rectangular frame at opposing corners,

an elongated receiver, substantially parallel to said longitudinal axis and substantially displaced from said sheet of reflective material, said elongated receiver absorbing concentrated radiant energy reflected from said sheet of reflective material,

means for rotating said trough reflector about one axis during a day, thereby tracking the apparent motion of the sun.

2. A trough reflector acording to claim 1 wherein said means for providing a sheet of reflective material is comprised of a plurality of individual sheets mounted in end-to-end relationship having a joint at adjacent ends of adjacent sheets, said joint being adjacent to said rib members, and including a joining member mounted at said joint for joining said adjacent sheets together, said joining member having means for attachment with said rib member.

3. A trough reflector according to claim 2 wherein said joining member has a constant cross-section profile along its length, a surface for receiving a rib member, and a pair of surfaces for attaching said adjacent ends of adjacent sheets.

4. A trough reflector according to claim 1 wherein the focus of said reflector is located between said sheet of reflector material and said cross members.

5. A method for making a trough reflector structure comprising the steps of:

A. forming a sheet of reflective material into a concave trough shape having a longitudinal axis;

B. attaching said sheet to a plurality of curved rib members positioned perpendicular to said longitudinal axis;

C. attaching the ends of said rib members to a pair of elongated members whose axes are parallel to the longitudinal axis,

D. interconnecting points of said elongated members with a plurality of transverse members whose axes are perpendicular to the axis of said elongated member thus forming a rectangular frame;

E. interconnecting opposing points of said rectangular frame with one or more diagonal members whose axis is skewed to the axis of said elongated member,

F. providing an elongated receiver, substantially parallel to said longitudinal axis and substantially displaced from said sheet of reflective material, said elongated receiver absorbing concentrated radiant energy reflected from said sheet of reflective material,

G. providing means for rotating said trough reflector about one axis during the day, thereby tracking the apparent motion of the sun.

6. The method of claim 5 whereby the step of attaching said sheet to a plurality of curved rib members further comprising a plurality of intermediate members, each having attachment surfaces for said sheet and said curved rib member.

7. The method of claim 6 further comprising the step of first attaching each said curved rib member to each said intermediate member while said intermediate member is in contact with means to precisely locate the attachment surface with said sheet.

8. The method of claim 7 whereby the step of precisely locating the attachment surface with said sheet includes clamping the intermediate member to a curved master form.