Method and apparatus for battery charging

• US 4,639,655 A
• Filed: 04/19/1984
• Issued: 01/27/1987
• Est. Priority Date: 04/19/1984
• Status: Expired due to Fees

• Current Assignee: BorgWarner Incorporated
• Original Assignee: Lawrence A. Westhaver, Ronald E. Ruksznis
• Inventors: Westhaver, Lawrence A., Ruksznis, Ronald E.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US06/601,958
• Time in Patent Office: 1,013 Days
• Field of Search: 320/39, 320/40, 320/48, 320/31, 320/22-24, 320/20, 320/21, 320/38
• US Class Current: 320/124
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: Y10S 320/12 Precharging analysis, e.g. determining presence of battery
• CPC Class Codes: Y10S 320/13 Fault detection
• CPC Class Codes: Y10S 320/16 Removal of memory effect in batteries
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter
• CPC Class Codes: Y10S 320/29 Transformer having plural secondaries
• CPC Class Codes: Y10S 320/31 Plural rectifier systems

Abstract

A method and apparatus are disclosed for charging series connected batteries, particularly nickel cadmium. The means and method described are used for charging single or multiple batteries. In the form of multiple batteries the batteries are charged sequentially in time. A programmed microprocessor controls the constant current source which provides a mean constant charging current to the battery under charge. By monitoring battery voltage during charging the processor will terminate charging when certain conditions occur. In addition, provision is made for termination of battery charging upon occurrence of certain abnormal conditions.

Claims

1. A method of charging a battery and terminating the charging thereof upon determination of the existence of a prescribed condition comprising the steps of:

applying charging current to the battery;

measuring the battery voltage soon after the charging current is applied;

determining, on the basis of said battery voltage measurement, the knee voltage of the charging characteristic of the particular battery being charged;

calculating a battery voltage limit beyond which no further charging current is to be applied, said voltage limit being the point at which the instantaneous battery voltage is a pre-determined value greater than the knee voltage of the battery'"'"'s charging characteristic;

continued measuring of the battery voltage as said charging current is applied; and

terminating the application of charging current when said battery voltage limit is reached.

2. The method defined in claim 1 wherein the battery knee voltage is determined and said battery voltage limit is calculated to be the value of said knee voltage plus 12.5 percent of that value.

3. The method defined in claim 1 comprising the additional steps of:

estimating the number of cells in the battery on the basis of the voltage measured after applying charging current to the battery, measuring a rate of voltage increase for the battery being charged,

comparing the rate of voltage increase for the battery with a predetermined threshold value set by the estimated number of cells, setting a time limit for the period of time during which the charging current is to be applied to the battery on the basis of said comparison, and

terminating the application of charging current when said time limit is reached.

4. The method of charging batteries defined in claim 3 comprising the additional steps of:

storing a value corresponding to the measured rate of voltage increase,

multiplying said stored value by an empirically determined value,

comparing subsequently measured rates of voltage increase to said multiplied value,

terminating the application of charging current when the measured rate of voltage increase equals said multiplied value.

5. The method of charging batteries defined in claim 4 comprising the additional step of detecting a less than minimum increase in voltage within a predetermined period of time, and

terminating the application of charging current when said less than minimum increase in voltage occurs over a predetermined time period.

6. The method of charging batteries defined in claim 5 comprising the additional step of:

discharging of the battery before the application of charging current to it.

7. The method of charging batteries defined in claim 1 comprising the additional step of:

terminating the application of charging current to the battery upon the occurrence of an abnormal condition as indicated by one of;

an opening of a connection in the charging circuit or battery, insufficient initial battery voltage, excessive initial battery voltage or failure to reach a predetermined minimum voltage after the elapse of a predetermined period of time.