Adjustable length slotless female contact for connectors

• US 4,648,683 A
• Filed: 05/28/1985
• Issued: 03/10/1987
• Est. Priority Date: 05/28/1985
• Status: Expired due to Term

• Current Assignee: Agilent Technologies, Inc.
• Original Assignee: Hewlett-Packard Company (HP Inc.)
• Inventors: Botka, Julius
• Primary Examiner(s): Weidenfeld, Gil
• Assistant Examiner(s): PIRLOT, DAVID
• Application Number:
  US06/738,632
• Time in Patent Office: 651 Days
• Field of Search: 339/177 R, 339/177 E, 339/177 L, 339/178, 339/179, 339/241, 339/242, 339/89 C, 339/90 C
• US Class Current: 439/583
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/44 comprising impedance matching means

Abstract

A connector having a center conductor contact whose length relative to an enclosing outer conductor contact can be adjusted to make a shoulder of the center conductor contact flush with the end of the outer conductor contact. In a female version of the connector, a cylindrical shell encloses a cavity in which a collette is inserted. An opening in a first end of the shell enables a male center pin to be inserted into the connector to make contact with the collette. The collette shape is such that the contacts between the collette and both the shell and the center pin are substantially at the opening of the first end of the shell. A spring on the other end of the collette presses the collette against the shell to produce wiping contacts at the opening.

Claims

1. A connector comprising:

an outer conductor contact having a first end for making contact with an outer conductor contact of an associated connector, said outer conductor contact having an interior cavity that is connected to an opening in the first end;

a center conductor contact having a first shoulder, said center conductor contact being located within the interior cavity of the outer conductor contact; and

plastically deformable means for adjusting the length of the center conductor contact relative to the length of the outer conductor contact to make said first shoulder flush with said end of the outer conductor contact.

7. A connector as in claim 1 further comprising a bead that extends between the outer conductor contact and the center conductor contact to align the center conductor within the interior cavity;

and wherein said means for adjusting the length of the center contact comprises;

a malleable washer between the bead and a third shoulder of the center conductor contact; and

means for compressing the malleable washer a controlled amount to align said first shoulder flush with said end of the outer conductor contact.

8. A connector as in claim 7 wherein the malleable washer is located between the third shoulder of the center conductor contact and a ring encircling the bead;

wherein the outer conductor contact has a set of threads adapted to thread onto a set of threads on the end of the outer conductor of a transmission line; and

wherein the ring has a radius such that an end of the outer conductor of the transmission line is in contact with the ring when the connector is threaded onto the end of the transmission line, whereby the controlled amount of compression of the ring can be achieved by controlling the number of turns that the outer conductor contact is threaded onto the outer conductor of the transmission line.

9. A method of adjusting the connector of claim 8 comprising the steps of:

inserting through the opening in the first end a gauge having a first shell placed in contact with the first end of the outer conductor contact and a second shell in contact with the first shoulder of the center conductor, the differential movement of the first shell relative to the second shell activating an indicator to indicate the relative amount of movement of one shell relative to the other; and

threading the outer conductor onto a transmission line until the indicator indicates that the first shoulder is flush with the first end of the outer conductor contact.

10. A connector as in claim 8 further comprising between the ring and the malleable washer a second washer having a knife edge ring located on its side facing the malleable washer and located at its innermost radius, whereby good electrical contact at the points of least radius of the second washer is assured between the malleable washer and the second washer.

11. A connector as in claim 10 wherein said second washer has sufficient surface area in contact with the malleable washer that the amount of force needed to compress the malleable washer produces a stress on the threads of the outer conductor contact that is on the order of one half the yield strength of the outer conductor contact material.

2. A connector comprising:

an outer conductor contact having a first end for making contact with an outer conductor contact of an associated connector, said outer conductor contact having an interior cavity that is connected to an opening in the first end;

a center conductor contact having a first shoulder, said center conductor contact being located within the interior cavity of the outer conductor contact; and

means for adjusting the length of the center conductor contact relative to the length of the outer conductor contact, whereby the length of the center conductor contact can be adjusted to make said first shoulder flush with said end of the outer conductor contact;

a bead that extends between the outer conductor contact and the center conductor contact to align the center conductor within the interior cavity;

said means for adjusting the length of the center conductor contact comprising;

a malleable washer between the bead and a second shoulder of the outer conductor contact; and

means for compressing the malleable washer a controlled amount to align said first shoulder flush with said end of the outer conductor contact.

3. A connector as in claim 2 wherein the malleable washer is located between the second shoulder of the outer conductor contact and a ring encircling the bead;

wherein the outer conductor contact has a set of threads adapted to thread onto a set of threads on the end of the outer conductor of a transmission line; and

wherein the ring has a radius such that an end of the outer conductor of the transmission line is in contact with the ring when the connector is threaded onto the end of the transmission line, whereby the controlled amount of compression of the ring can be achieved by controlling the number of turns that the outer conductor contact is threaded onto the outer conductor of the transmission line.

4. A method of adjusting the connector of claim 3 comprising the steps of:

inserting through the opening in the first end a gauge having a first shell placed in contact with the first end of the outer conductor contact and a second shell in contact with the first shoulder of the center conductor, the differential movement of the first shell relative to the second shell activating an indicator to indicate the relative amount of movement of one shell relative to the other; and

threading the outer conductor onto a transmission line until the indicator indicates that the first shoulder is flush with the first end of the outer conductor contact.

5. A connector as in claim 3 further comprising between the ring and the malleable washer a second washer having a knife edge ring located on its side facing the malleable washer and located at its innermost radius, whereby good electrical contact at the points of least radius of the second washer is assured between the malleable washer and the second washer.

6. A connector as in claim 5 wherein said second washer has sufficient surface area in contact with the malleable washer that the amount of force needed to compress the malleable washer produces a stress on the threads of the outer conductor contact that is on the order of one half the yield strength of the outer conductor contact material.