Rear view mirror assembly

• US 4,668,059 A
• Filed: 07/19/1985
• Issued: 05/26/1987
• Est. Priority Date: 08/24/1984
• Status: Expired due to Fees

• Current Assignee: PMC Incorporated (PMC Global Incorporated)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Ohyama, Yasuo
• Primary Examiner(s): Henry, Jon W.
• Application Number:
  US06/756,827
• Time in Patent Office: 676 Days
• Field of Search: 350/632, 350/635, 350/638, 248/549, 248/481-484, 248/467, 248/900, 296/84 B, 403/2
• US Class Current: 248/549
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: F16B 2200/63 Frangible connections

Abstract

This invention relates to a rear view mirror assembly which facilitates installation of components of the rear view mirror assembly on a windshield of a vehicle. The rear view mirror assembly includes a first base member and a unit. The first unit includes a second base member, a spring, a mounting member, a second ball member, a bolt and a support arm on which a rear view mirror is rotatably mounted. The first base member has a plurality of flanges on which the second base member of the unit is mounted. The first base member is adhered to the windshield by an adhesive. In addition, the first base member is made of rolled stainless steel so that pores do not exist in a contact surface of the first base member. Therefore, air does not exist between the contact surface and the windshield, the air expanding and destroying the adhesive bond when heated by the sun. Further, the first base member preferably has a similar coefficient of expansion as that of the windshield.

Claims

1. A rear view mirror assembly of a vehicle comprising:

a first base member having a smooth contact surface secured to a windshield of a vehicle by an adhesive means for fixing said first base member on said windshield, said first base member comprising a material having no pores therein, whereby said lack of pores and said smooth contact surface prevent air from being present between said adhesive means and said contact surface; and

a unit of a rear view assembly mounted on said first base member, said windshield having a coefficient of thermal expansion;

said first base member having a coefficient of thermal expansion which is similar to the coefficient of thermal expansion of said windshield,

wherein the first base member has a side portion with a first flange and a front portion with a second flange; and

the unit of the rear view mirror assembly comprises,

a second base member mounted on the first and second flanges of said first base member, the second base member having a hook and a mounting portion thereon,

a spring member mounted on the hook of said second base member and having an engagement means thereon, the spring member supporting a predetermined amount of a force on the hook of said second base member,

a mounting member having a first surface disposed on the mounting portion of said second base member, the mounting member having a first aperture and a first socket portion disposed around the first aperture on a second opposite surface of said mounting member,

a support arm having a first end with an outer surface, an inner surface and an inner peripheral edge, and a second opposite end on which a rear view mirror is rotatably mounted,

the outer surface of said support arm mounted slidably on the first socket portion of said mounting member,

the inner surface of said supporting arm having a second socket portion,

the inner peripheral edge defining a second aperture extending from the second socket portion of the inner surface to the outer surface of said support arm, a diameter of the second aperture of said support arm being greater than a diameter of the first aperture of said mounting member,

a second ball member mounted slidably on the second socket portion of the inner surface of said support arm, and

an engagement member inserted into the second aperture of said support arm and the first aperture of said mounting member, the engagement member having one end engaging with the engagement device of said spring member, and an opposite end of the engagement member connected to said second ball member, the engagement member supporting said second ball member, said support arm and said mounting member on said second base member through said spring member,

said unit of the rear view mirror assembly being united by said engagement member, and installed on said first base member.

2. The rear view mirror assembly as set forth in claim 1, wherein the second flange of said first base member has a pawl, and said second base member of said unit has an engagement recess in which the pawl of the second flange of said first base member is inserted, the pawl of the second flange of said first base member preventing said second base member from separating from the second flange of said first base member.

3. The rear view mirror assembly as set forth in claim 2, wherein the first flange of said first base member has a plate which extends to the inside of said first base member, and said second base member of said unit has a gash which is defined within a side surface of said second base member, whereby the plate of said first base member is inserted into the gash of said second base member.

4. The rear view mirror assembly as set forth in claim 3, wherein the gash of said second base member has an inclined inner surface, whereby the plate of said first base member is bent along the inclined inner surface of said second base member.

5. The rear view mirror assembly as set forth in claim 3, wherein the plate of the first flange of said first base member has a protrusion thereon, and said second base member has an inner surface which is disposed within the gash thereof, whereby the protrusion of the plate of the first flange contacts the inner surface of said second base member.

6. The rear view mirror assembly as set forth in claim 3, wherein the plate of the first flange of said first base member has a first stopper on a front end thereof, whereby the first stopper of the plate of the first flange prevents said second base member from being inserted more than a predetermined distance on the first flange of said first base member.

7. The rear view mirror assembly as set forth in claim 2, wherein the second flange of said first base member has a second stopper, whereby the second stopper of the second flange of said first base member prevents said second base member from being inserted more than a predetermined distance on the second flange of the first base member.

8. The rear view mirror assembly as set forth in claim 2, wherein the first flange of said first base member has a plate which extends to the inside of said first base member, and said second base member of said unit has a projection which is disposed on a side surface of said second base member, whereby the projection of said second base member is mounted on the plate of said first base member.

9. A rear view mirror assembly for installation on the body member of a vehicle comprising:

a first base member adhered to the windshield by an adhesive, said first base member being made of rolled stainless steel and having a smooth contact surface without pores, said first base member having a wall, a first flange and clamping tabs, the wall of the first base member extending from a main plate of the first base member, the first flange of the first base member extending inwardly from a lower edge of the wall of the first base member, the clamping tabs extending in a rearward direction of said vehicle from both ends of the wall of the first base member; and

a first unit of the rear view mirror assembly comprising,

a second base member having a mount portion, a first plate and a hook thereon, a front part of the mount portion of the second base member being mounted on the first flange of said first base member, the first plate being mounted on the clamping tabs of said first base member,

a spring member mounted on the hook of said second base member, the spring member having a cap and supporting a predetermined amount of a force on the hook of said second base member,

a mounting member disposed on an inner part of the mounting portion of said second base member, the mounting member having a first aperture and a first socket portion, the first aperture opened in the first socket portion and disposed on a surface of the mounting member,

a support arm having a first end with a first ball portion, an inner peripheral edge and a second socket portion, and a second opposite end on which a rear view mirror is rotatably mounted

the first ball portion of said support arm disposed on an outer surface of the first end of said support arm, the first ball portion mounted slidably on the first socket portion of said mounting member,

the second socket portion disposed on an inner surface of the first end of said support arm,

the inner peripheral edge defining a second aperture within the first end of said support arm, the second aperture extending through the second socket portion of said support arm and the first ball portion of said support arm, a diameter of the second aperture being greater than a diameter of the first aperture of said mounting member,

a second ball member mounted slidably on the second socket portion of said support arm, the second ball member having a third aperture thereon, and

an engagement member inserted into the third aperture of said second ball member, the second aperture of said support arm and the first aperture of said mounting member, one end of the engagement member engaging with the cap of said spring member, an opposite end of the engagement member having a head portion which supports said second ball member, said support arm and said mounting member on said second base member through said spring member,

said unit of the rear view mirror assembly being united by said engagement member, and said unit of the rear view mirror assembly being installed on said first base member.

10. The rear view mirror assembly as set forth in claim 9, wherein the first base member has a coefficient of thermal expansion similar to that of said windshield.

11. The rear view mirror assembly as set forth in claim 9, wherein the wall of said first base member is formed in a `U` shape.

12. The rear view mirror assembly as set forth in claim 11, wherein the wall of said first base member has a plurality of holes thereon, and an outer peripheral wall of said second base member has a corresponding plurality of pawls which engage with the plurality of holes of the wall of said first base member.

13. The rear view mirror assembly as set forth in claim 12, wherein the first plate of said second base member includes a step which is defined within a rear part of said second base member, and the first plate is disposed within a space which is defined between the clamping tabs of said first base member and the main plate of said first base member.

14. The rear view mirror assembly as set forth in claim 13, wherein the clamping tab of said first base member is biased inwardly and into contact with a surface formed in the step of said second base member.

15. A rear view mirror assembly for a vehicle comprising:

a first base member cemented to a body member of the vehicle by an adhesive, the first base member being made of rolled stainless steel and having a side portion with a first flange and a front portion with a second flange; and

a unit of the rear view mirror assembly comprising,

a second base member mounted on the first flange and the second flange of said first base member, the second base member having a hook and a mounting portion thereon,

a spring member mounted on the hook of said second base member and having a first engagement device thereon, the spring member being able to support a predetermined amount of a downward vertical force on the hook of said second base member;

a mounting member disposed on the mounting portion of said second base member, the mounting member having a first aperture and a first ball portion, the first ball portion disposed around the first aperture thereof, the first ball portion disposed on a bottom surface of the mounting member,

a support arm having an outer surface, an inner surface and an inner peripheral edge disposed on an end thereof,

the outer surface of said support arm mounted slidably on the first ball portion of said mounting member,

the inner surface of said support arm having a second ball portion,

the inner peripheral edge defining a second aperture within the end of said support arm, the second aperture of said support arm extending from the second ball portion of the inner surface to the outer surface of said support arm, a diameter of the second aperture being greater than the diameter of the second aperture of said mounting member,

a rear view mirror mounted rotatably on an opposite end of said support arm,

a first socket member mounted slidably on the second ball portion of said support arm, and

an engagement member inserted innto the second aperture of said support arm and the first aperture of said mounting member, the engagement member having one end engaging with the first engagement device of said spring member, and an opposite end of engagement member connected to said first socket member, the engagement member supporting said first socket member, said support arm and said mounting member on said second base member through said spring member,

said unit of the rear view mirror assembly being united by said engagement member, and installed on said first base member.

16. The rear view mirror assembly as set forth in claim 15, wherein the first base member has a coefficient of thermal expansion similar to that of said windshield.

17. The rear view mirror assembly as set forth in claim 15, wherein the second flange of said first base member has a pawl, and said second base member of said unit has a recess in which the pawl of the second flange of said first base member is inserted, the pawl of the second flange of said first base member preventing said second base member from moving on the second flange of said first base member.

18. The rear view mirror assembly as set for the in claim 17, wherein the first flange of said first base member has a plate which extends to the inside of said first base member, and said second base member of said unit has a projection which is disposed on a side surface of said second base member, whereby the projection of said second base member is mounted on the plate of said first base member.

19. The rear view mirror assembly as set forth in claim 18, wherein the plate of the first flange of said first base member has a protrusion thereon, and said projection of said second base member has a lower surface, whereby the protrusion of the plate of the first flange is in contact with the lower surface of the projection of said second base member.