Acoustic obstruction detector and method

• US 4,706,227 A
• Filed: 01/31/1986
• Issued: 11/10/1987
• Est. Priority Date: 01/31/1986
• Status: Expired due to Term

• Current Assignee: Overhead Door Corporation (Sanwa Holdings Corp.)
• Original Assignee: Overhead Door Corporation (Sanwa Holdings Corp.)
• Inventors: DuVall, Dale R., Hewitt, David P., Hewitt, Lew V., Bateson, John E.
• Primary Examiner(s): Tarcza, Thomas H.
• Assistant Examiner(s): Pihulic, Daniel T.
• Application Number:
  US06/824,723
• Time in Patent Office: 648 Days
• Field of Search: 367/87, 367/96, 367/99, 49/25-28, 49/31, 187/51, 187/52 R, 187/52 LC, 187/56
• US Class Current: 367/96
• CPC Class Codes: B66B 13/26 between closing doors
• CPC Class Codes: E05F 15/43 responsive to disruption of energy beams, e.g. light or sound
• CPC Class Codes: E05F 2015/433 using reflection from the obstruction
• CPC Class Codes: E05Y 2900/104 for elevators
• CPC Class Codes: G01S 15/04 Systems determining presence of a target
• CPC Class Codes: G01S 15/18 wherein range gates are used

Abstract

Obstruction detector apparatus operatively coupled to an automatic electric door operator compares the time span of transmission and receipt of reflected echoes of ultrasonic energy within a door passageway obstruction zone with predetermined time spans in order to prevent door closure under conditions indicating passageway obstruction or system malfunction. Signal generators provide timing signals respectively representative of the anticipated time span of reflected echoes from locations in front of, and beyond, the door jamb opposite the ultrasonic transmitter and receiver transducers for comparison by a relay controller with the time of generation of a signal representing a reflected echo at the transducer receiver, the relay controller appropriately actuating a door operator relay in response to such comparison. Various network portions provide pulse generation to the transmitter, an initial blanking period during which reflected echoes are disregarded, and programmed gain control for electronically shaping an obstruction detection zone to a proximate area of specific interest.

Claims

1. A method for automatically controlling the operation of a closure member between an open position and a closed position for respectively opening and closing a passageway defined by first and second spaced boundary members, said method comprising:

(a) transmitting acoustic energy from said first boundary member across said passageway toward second spaced boundary member;

(b) receiving reflected echoes of said transmitted acoustic energy at said first boundary member; and

(c) preventing said closure member from being moved from said open position toward said closed position when the transit time span of said reflected echoes is indicative of the presence of an obstruction within an obstruction detection zone, as well as in the absence of reflected echoes during a predetermined time period, and enabling said closure member to be moved from said open position toward said closed position when the transit time span of said reflected echoes is indicative of the absence of an obstruction within said obstruction detection zone.

2. In a system for automatically controlling the operation of a closure member between an open position and a closed position for respectively opening and closing a passageway defined by first and second spaced boundary members, obstruction detector apparatus comprising:

(a) acoustic energy transmitting means located at the first of said boundary members for transmitting acoustic energy across said passageway toward said second spaced boundary member;

(b) acoustic energy receiving means also disposed at said first boundary member for receiving reflected echoes of said transmitted acoustic energy; and

(c) electronic means responsive to the transit time span of said reflected echoes (1) for preventing said closure member from being moved from said open position toward said closed position when said transit time span is indicative of the presence of an obstruction within an obstruction detection zone and (2) for enabling said closure member to be moved from said open position toward said closed position when said transit time span is indicative of the absence of an obstruction within said obstruction detection zone, said electronic means also preventing said closure from being moved from said open position to said closed position in response to the absence of reflected echoes during a predetermined period.

3. The apparatus as set forth in claim 2, further including means for altering the response characteristics of said electronic means so as to effectively define the size of the obstruction detection zone.

4. The apparatus as set forth in claim 2, further comprising timing signal generator means for generating a first timing signal representative of the anticipated transit time span of a reflected echo from a specified location within said obstruction detection zone at or near said second spaced boundary member, and for generating a second timing signal representative of the anticipated transit time span of a reflected echo from a specified location beyond said second spaced boundary member;

and comparator means for maintaining said closure in the open position when (1) a reflected echo to said receiving means is received during a time span less than the time span represented by said first timing signal or (2) a reflected echo is not received during a time span represented by said second timing signal, and for enabling said closure member to be moved toward said closed position when the transit time span of a reflected echo to said receiving means is between the time spans respectively represented by said first and second timing signals.

5. The apparatus as set forth in claim 4 further including means for disregarding reflected echoes received during an initial time period after the initiation of acoustic energy from said transmitting means.

6. Obstruction detector apparatus for operative interconnection with an automatic door operator of the type which controls the operation of a door between an open position and a closed position for respectively opening and closing a passageway defined by first and second spaced boundary members, said obstruction detector apparatus comprising:

(a) an ultrasonic energy transmitting transducer located at a first of said boundary members for transmitting ultrasonic energy across said passageway toward said second spaced boundary member;

(b) an ultrasonic energy receiver transducer also disposed at said first boundary member for receiving reflected echoes of said transmitted ultrasonic energy;

(c) timing signal generator means for generating (1) a first timing signal representative of the anticipated transit time span of a reflected echo from a location which is within an obstruction detection zone and immediately in front of said second boundary member and (2) a second timing signal representative of the anticipated transit time span of a reflected echo from a location in the energy transmission path and beyond said second boundary member;

(d) amplifier means having an input coupled to the output of said ultrasonic energy receiver transducer means to generate an amplified signal at its output corresponding to a reflected echo received by said ultrasonic energy receiver transducer; and

(e) controller means for comparing said first timing signal, said second timing signal, and said amplified signal, and for preventing said door operator from moving said door from said open position toward said closed position when (1) a reflected echo is received at said receiver transducer during a time span less than the time span represented by said first timing signal or (2) a reflected echo is not received during a time span represented by said second timing signal, and for enabling said door operator to move said door towards said closed position when the transit time span of a reflected echo at said receiver transducer is between the time spans respectively represented by said first and second timing signals.

7. The obstruction detector apparatus as set forth in claim 6 further comprising blanking signal generator means for generating a third timing signal representative of an initial blanking period following the initiation of transmission of ultrasonic energy from said transmitting transducer, said controller means being operative to disregard reflected echoes during said initial blanking period.

8. The obstruction detector apparatus as set forth in claim 6 wherein said amplifier means is gain-controlled to variably amplify reflected echo signals from said ultrasonic energy receiver transducer and to generate an amplified signal to said controller only representing a reflection from an object within said obstruction detection zone.

9. The obstruction detector apparatus as set forth in claim 8, further comprising gain controller means for providing programmed gain data to said amplifier means, said programmed gain data corresponding to the extent of amplification of reflected echoes from objects solely within said obstruction detection zone.