Automatic voltage regulator means providing a dual low power responsive and output-voltage-controlling regulator signal particularly for a plural source battery powered system

• US 4,716,354 A
• Filed: 11/12/1985
• Issued: 12/29/1987
• Est. Priority Date: 11/12/1985
• Status: Expired due to Term

• Current Assignee: Unova Incorporated (Honeywell International Inc.)
• Original Assignee: Norand Corporation (Baker Hughes Company)
• Inventors: Hacker, David C.
• Primary Examiner(s): Salce, Patrick R.
• Assistant Examiner(s): Ault, Anita M.
• Application Number:
  US06/797,235
• Time in Patent Office: 777 Days
• Field of Search: 323/299, 323/303, 320/2, 320/39
• US Class Current: 320/114
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G06F 1/263 Arrangements for using multiple switchable power supplies, e.g. battery and AC G06F1/30 takes precedence
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: H01M 50/569 Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals battery terminal connectors with integrated measuring arrangements G01R31/364
• CPC Class Codes: H01M 6/5044 Cells or batteries structurally combined with cell condition indicating means
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: H02J 7/00714 : in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007194 : of the battery
• CPC Class Codes: H02J 9/061 : for DC powered loads
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries

Abstract

In an exemplary embodiment, a battery conditioning system monitors battery conditioning and includes a memory for storing data based thereon; for example, data may be stored representative of available battery capacity as measured during a deep discharge cycle. With a microprocessor monitoring battery operation of a portable unit, a measure of remaining battery capacity can be calculated and displayed. Where the microprocessor is permanently secured to the battery so as to receive operating power therefrom during storage and handling, the performance of a given battery in actual use can be accurately judged since the battery system can itself maintain a count of accumulated hours of use and other relevant parameters. Where an embodiment includes a main battery and a backup battery, the voltage of each may be individually measured, and each may be conditioned. Battery capacity of each may be measured. In a unique low voltage sensing circuit applicable to power sources generally, an automatic voltage regulator may itself sense a low power condition without requiring additional precision components. As an example only, such detected low power condition may be utilized to effect switch over to a backup battery or other auxiliary power supply.

Claims

1. In a system including power supply means for supplying a regulator input voltage,

automatic voltage regulator means having power input means coupled with said power supply means for receiving the regulator input voltage, having power output means for supplying a regulator output voltage, and being automatically operable to maintain a selected value of said regulator output voltage at said power output means for a normal range of values of said regulator input voltage,

said automatic voltage regulator means comprising operational amplifier means providing a regulator signal controlling regulator output voltage so as to maintain the selected value of said regulator output voltage for the normal range of values of said regulator input voltage,

said operational amplifier means causing said regulator signal to progressively change in amplitude to maintain said regulator output voltage at the selected value as the value of said regulator input voltage is progressively decreased within said normal range, and causing said regulator signal to reach a distinctive limit range as the regulator input voltage falls below a given minimum value, and

signalling means coupled with said operational amplifier means and responsive to said regulator signal for supplying a low power signal to an external circuit when the regulator signal reaches said distinctive limit range.

2. A system according to claim 1, with said operational amplifier means comprising an operational amplifier having an output supplying the regulator signal and supplying a saturation value as the regulator signal when the regulator input voltage falls below the given minimum value.

3. A system according to claim 2, with said signalling means comprising logic means connected with the output of said operational amplifier for supplying a first discrete logic signal when the regulator signal corresponds to said normal range of values of said regulator input voltage and for supplying a second discrete logic signal level distinct from said first logic signal level when the regulation signal has said saturation value.

4. A system according to claim 1, with said operational amplifier means comprising an integrated circuit having a first operational amplifier forming part of said automatic voltage regulator means and supplying said regulation signal at its output, and a second operational amplifier forming part of said signalling means and having an input coupled with an output of said first operational amplifier.

5. A system according to claim 1, with said operational amplifier means supplying a regulator signal whose voltage amplitude varies in a range from about three-tenths volt to about eight-tenths volt for a normal range of values of said regulator input voltage at said input means and which regulator signal rises to a voltage value of at least about 2.7 volts when the value of the regulator input voltage falls below said minimum value.

6. A system according to claim 5, with said operational amplifier means having input means switchable to cause said operational amplifier means to selectively maintain a regulated output voltage of about 4.65 volts or a regulated output voltage of about 2.5 volts.

7. A system according to claim 6, said automatic voltage regulator means having a plurality of individual current supply paths for coupling with respective power supply sources and having respective current regulator means therein, and said operational amplifier means comprising a common operational amplifier having an output supplying said regulator signal and coupled to each of said current regulator means for controlling the same and for causing said regulator signal to reach said distinctive limit range when the respective power supply sources supply regulator input voltages to the respective individual current supply paths below respective minimum values.

8. A system according to claim 7, with said common operational amplifier being switchable to selectively maintain the respective regulated output voltages of about 4.65 volts or of about 2.5 volts, said common operational amplifier in each case maintaining the selected output voltage by means of the regulator signal supplied at its output and in each case causing said regulator signal to reach a distinctive limit range for actuating the same signalling means.

9. A system according to claim 1, said automatic voltage regulator means having a plurality of individual current supply paths for coupling with respective power supply sources and having respective current regulator means therein, and said operational amplifier means comprising a common operational amplifier having an output supplying said regulator signal and coupled to each of said current regulator means for controlling the same and for causing said regulator signal to reach said distinctive limit range when the respective power supply sources supply regulator input voltages to the respective individual current supply paths below respective minimum values.

10. A system according to claim 9, with said common operational amplifier being switchable to selectively maintain respective regulated output voltages of about 4.65 volts or of about 2.5 volts, said common operational amplifier in each case maintaining the selected output voltage by means of the regulator signal supplied at its output and in each case causing said regulator signal to reach a distinctive limit range for actuating the same signalling means.

11. A system according to claim 1, with said operational amplifier means supplying the regulator signal in the form of a voltage having a normal limit voltage, for values of said regulator input voltage within said normal range, and supplying a saturation voltage value as said regulator signal when the regulator input voltage falls below the minimum value, which saturation voltage value has a ratio relative to the normal limit voltage of at least two to one.

12. A system according to claim 11, with said saturation voltage value having a ratio relative to the normal limit voltage of at least about three to one.

13. In a system including a plurality of power supply means for supplying respective power supply voltages, a plurality of individual current supply paths connected with the respective power supply means and having respective current regulator means therein, and a common operational amplifier means having output means coupled to each of said current regulator means and supplying a common control signal which has a normal range so long as one of the power supply voltages is above a given minimum value and which reaches a saturation value when the respective power supply voltages are below their respective minimum values, for signalling a low power condition.

14. A system according to claim 13, with switch means controlling the respective current supply paths and operative for selectively switching the respective current supply paths to a restricted current flow condition independently of the common operational amplifier means.

15. A system according to claim 13, with said operational amplifier means supplying a common control voltage having a normal limit voltage, and supplying a saturation voltage value when the respective power supply voltages are below their respective minimum values, which saturation voltage value has a ratio relative to the normal limit voltage of at least two to one.

16. A system according to claim 13, with said operational amplifier means supplying a common control voltage having a normal range including a given normal limit voltage, and supplying a saturation voltage value when the respective power supply voltages are below their respective minimum values, which saturation voltage value has a ratio relative to the normal limit voltage of at least about three to one.

17. A system according to claim 13, with switch means controlling activation of the respective current supply paths, and responsive to the common control signal reaching said saturation value to automatically activate a plurality of the current supply paths.

18. In a system including rechargeable battery means for supplying a normal range of battery voltge values during battery operation, automatic voltage regulator means energized by said rechargeable battery means during battery operation, having power output means for supplying external circuitry, and having power input means coupled with said rechargeable battery means for receiving battery voltage therefrom, and being automaticlly operable for supplying a regulated output voltage at said power output means, said automatic voltage regulator means producing a regulator signal which progressively increases as battery voltage decreases during battery operation and which reaches a distinctive limit range as battery voltage is reduced below a given minimum value, and signalling means coupled with said automatic voltage regulator means for supplying a low power signal to an external circuit when the regulator signal reaches said distinctive limit range.

19. A system according to claim 18, with said automatic voltage regulator means comprising an operational amplifier supplying the regulator signal in the form of a control signal for controlling output voltage at said power output means of said regulator means, such control signal having a normal control range corresponding to said normal range of battery voltage values and having a saturation value which is reached when battery voltage falls below the given minimum value.

20. A system according to claim 18, with an integrated circuit having a first operation amplifier forming part of said automatic voltage regulator means with regulator output means thereof supplying said regulator signal, and a second operational amplifier forming part of said signalling means and having an input means coupled with the regulator output means of said first operational amplifier and having output means supplying said low power signal.

21. A system according to claim 18, with said rechargeable battery means providing a normal range of battery voltage values of from about 4.65 volts to about 7.5 volts, and said automatic voltage regulator means maintaining the output voltage at about 4.65 volts for battery voltage values down to about 4.7 volts.

22. A system according to claim 18, with battery charger means for supplying charging current to said rechargeable battery means and for supplying energizing power to said automatic regulator means in a battery charging mode, said automatic regulator means in said battery charging mode being responsive to voltage from said battery charging means, and causing said regulator signal to increase to a distinctive limit range and causing said signalling means to supply the low power signal when the voltage supplied by the battery charger means falls below a minimum value during battery charging mode.

23. A system according to claim 22 with said automatic voltage regulator means having respective individual battery-energized and charger-energized current supply paths with respective individual regulator means therein, and having respective individual power input means for receiving battery voltage and voltage from the battery charger means, respectively, said automatic voltage regulator means supplying said regulator signal to each of said individual regulator means to maintain a selected output voltage at said power output means both during battery operation and in battery charging mode.

24. A system according to claim 23, with switch means controlling the battery-energized current supply path and being automatically switched to a battery operation mode in response to the low power signal such that the battery-energized current supply path becomes responsive to the regulator signal when the voltage at the power input means of the charger energized current supply path is below the minimum value in said battery charging mode.

25. A system according to claim 24, with said automatic voltage regulator means having a further individual power input means for receiving voltage from a further power source, and having a further current supply path connected with the further power input means, further switch means controlling said further current supply path, and being concurrently switched to an active mode where the further current supply path is responsive to said regulator signal when the voltage at the power input means of the charger energized current supply path is below the minimum value in the battery charging mode.

26. A system according to claim 25, with said switch means being individually actuatable during normal operation for selectively activating said battery energized current supply path and said further current supply path such that the regulator signal selectively controls the output voltage as produced by the rechargeable battery means and as produced by a further power source coupled with said further individual power input means.

27. In a system including a plurality of battery means for supplying respective individual battery voltages, a plurality of individual current supply paths coupled with the respective battery means and having respective current regulator means therein for maintaining a selected output voltage, and a common operational amplifier means having output means coupled to each of said current regulator means and supplying a common control signal which has a normal range so long as one of the battery voltages is in an operating range such that the associated current regulator means maintains the selected output voltage and which common control signal reaches a saturation value when the respective battery voltages are below respective minimum values, for signalling a low power condition.

28. A system according to claim 27, with switch means controlling the respective current supply paths and operative for selectively switching the respective current supply paths to a restricted current flow condition independently of the common operational amplifier means.

29. In a system including battery means for supplying a normal range of battery voltages during battery operation, automatic voltage regulator means energized by said battery means during battery operation, having power output means for supplying regulated output power, and having power input means coupled with said battery means for receiving battery voltage therefrom, and being automatically operable for supplying a regulated output voltage at said power output means, said automatic voltage regulator means producing a regulator signal which progressively changes in amplitude in a given sense as battery voltage decreases during battery operation and which changes further in the given sense to reach a distinctive limit range as battery voltage is reduced below a given minimum value, and signalling means coupled with said automatic voltage regulator means for supplying a low power signal to an external circuit when the regulator signal reaches said distinctive limit range.

30. A system according to claim 29, with said automatic voltage regulator means comprising an operational amplifier supplying the regulator signal and causing the amplitude of the regulator signal to progressively change in the sense of increasing amplitude as a selected output voltage is maintained with decreasing battery voltage in said normal range, and causing said regulator signal to further markedly increase to a saturation value as battery voltage falls below the given minimum value.

31. A system according to claim 29, with an integrated circuit having a first operational amplifier means forming part of said automatic voltage regulator means and providing regulator output means supplying said regulator signal, and a second operational amplifier means forming part of said signalling means and having an input means coupled with the regulator output means of said first operational amplifier means and having output means supplying said low power signal.

32. In a system including a plurality of power supply means for supplying respective power supply voltages and comprising a rechargeable battery means and a battery charger means, a plurality of individual current supply paths respectively energizable by the battery means and the charger means, and having respective current regulator means therein, and a common operational amplifier means having output means coupled to each of said current regulator means and supplying a common control signal which progressively changes over a normal range from a first value to a second value with progressively decreasing power supply voltage above a given minimum value and which reaches a distinctive value markedly beyond said second value when the respective power supply voltages are below respective minimum values, for signalling a low power condition.

33. A system according to claim 32, with switch means controlling the respective current supply paths and operative for selectively switching the respective current supply paths to a restricted current flow condition independently of the common operational amplifier means.

34. A system according to claim 32, with said common operational amplifier means supplying a common control voltage having a normal limit voltage representing said second value of said normal range, and supplying a saturation voltage value as the distinctive value when the respective power supply voltages are below their respective minimum values, which saturation voltage value has a ratio relative to the normal limit voltage of at least two to one.

35. A system according to claim 32, with said common operational amplifier means supplying a common control voltage having a normal range including a given normal limit voltage representing said second value, and supplying a saturation voltage value as the distinctive value when the respective power supply voltages are below their respective minimum values, which saturation voltage value has a ratio relative to the normal limit voltage of at least about three to one.

36. A system according to claim 32, with switch means selectively controlling activation of the current supply path energized by said battery means for deactivating such current supply path in a battery charging mode, and said switch means being responsive to the common control signal reaching said distinctive value during the battery charging mode to automatically activate the current supply path energized by the battery means.

37. In a system including power supply means for supplying a power supply voltage, automatic voltage regulator means having input means coupled with said power supply means and automatically operable for maintaining a regulated output voltage, said automatic voltage regulator means producing a regulator signal which progressively changes in a normal range from a first value to a second value as the power supply voltage progressively decreases in voltage value within an operating range and reaches a distinctive regulator signal limit range markedly beyond said second value as power supply voltage is reduced below a given minimum value, and signalling means coupled with said automatic voltage regulator means for supplying a low power signal to an external circuit when the regulator signal reaches said distinctive regulator signal limit range.

38. A system according to claim 37, with said automatic voltage regulator means comprising an operational amplifier means supplying the regulator signal for maintaining a selected power output voltage from said regulator means, said operational amplifier means providing a saturation value as said regulator signal when power supply voltage from the power supply means falls below the given minimum value.

39. A system according to claim 38, with an integrated circuit providing said operational amplifier means of said automatic voltage regulator means, and providing a second operational amplifier means forming said signalling means, said second operational means having an input means coupled with said first operational amplifier means for actuation by said saturation value of said regulator signal to supply said low power signal.

40. A system according to claim 38, with said operational amplifier means supplying a normal limit voltage as said second value of said regulator signal and supplying a saturation voltage value when the power supply voltage is below the minimum value, which saturation voltage value has a ratio relative to the normal limit voltage of at least two to one.

41. A system according to claim 37, with said automatic voltage regulator means supplying a given normal limit voltage as said second value, and supplying a saturation voltage value when the power supply voltage is below the minimum value, which saturation voltage value has a ratio relative to the normal limit voltage of at least two to one.

42. A system according to claim 37, with said automatic voltage regulator means supplying a given normal limit voltage as said second value, and supplying a saturation voltage value when the power supply voltage is below the minimum value, which saturation voltage value has a ratio relative to the normal limit voltage of at least about three to one.

43. A system according to claim 42, with said automatic voltage regulator means in said normal range supplying a regulator signal voltage which progressively changes from a first voltage value to a second voltage value with the first and second voltage values having a ratio of at least two to one.

44. A system according to claim 37, with said automatic voltage regulator means in said normal range supplying a regulator signal voltage which progressively changes from a first voltage value to a second voltage value, with the first and second voltage values having a ratio of at least two to one.