Force sensing insole for electro-goniometer

• US 4,745,930 A
• Filed: 10/16/1986
• Issued: 05/24/1988
• Est. Priority Date: 10/16/1986
• Status: Expired due to Fees

• Current Assignee: Chattanooga Group, Inc. (Enovis Corp.)
• Original Assignee: Chattanooga Group, Inc. (Enovis Corp.)
• Inventors: Confer, Richard G.
• Primary Examiner(s): Howell, Kyle L.
• Assistant Examiner(s): SHAY, RANDY CITRIN
• Application Number:
  US06/919,880
• Time in Patent Office: 586 Days
• Field of Search: 128/774, 128/749, 128/782, 340/573
• US Class Current: 600/592
• CPC Class Codes: A43B 17/00 Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
• CPC Class Codes: A43B 3/34 with electrical or electronic arrangements
• CPC Class Codes: A43B 3/44 with sensors, e.g. for detecting contact or position
• CPC Class Codes: A43B 7/00 Footwear with health or hygienic arrangements
• CPC Class Codes: A61B 5/1036 Measuring load distribution, e.g. podologic studies
• CPC Class Codes: A61B 5/4528 Joints A61B5/4533, A61B5/4538 take precedence

Abstract

A force sensing insole is disclosed which is adapted to be used in association with an electro-goniometer for analyzing the gait of a patient. The insole includes a body member composed of three overlying sheets of thin plastic material which are bonded together, with the intermediate sheet having cut-outs in each of the heel, ball and toe portions so as to define three separate internal chambers. A contact switch is positioned in each of the open chambers, and which comprises a plurality of parallel fingers formed of conductive ink on the inwardly facing surface of one of the outer sheets, and an area of conductive material on the inwardly facing surface of the outer sheet. The body member includes a laterally extending flexible strip, and which is adapted to flex and extend outwardly from the wearer'"'"'s shoe. Also, lines of conductive ink are provided in the body member which extend from each of the contact switches to a terminal positioned at the end of the strip.

Claims

1. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible planar body member shaped to generally conform to the outline of a wearer'"'"'s foot and so as to define a heel portion adapted to underlie the heel of the wearer'"'"'s foot, a forward portion adapted to underlie the ball and toe portions of the wearer'"'"'s foot, and a laterally extending integral strip having a remote free end and which is adapted to flex and extend outwardly from the wearer'"'"'s shoe, said body member including an open internal heel chamber in said heel portion and an open internal forward chamber in said forward portion, with each of said chambers including opposing, normally spaced apart inner surfaces,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member such that said contacts of each pair are actuated upon a compressive force being applied to said insole in alignment with the associated chamber, with each of said pair of electrical contacts comprising a plurality of parallel, laterally spaced apart fingers extending in a row across the associated chamber, with alternate fingers being part of one of the electrical contacts and intervening fingers being part of the other electrical contact, and with the row of fingers being adhered to one of said opposing inner surfaces of the associated chamber, and an area of electrically conductive material on the opposing inner surface of each chamber, so that the fingers are adapted to be moved into contact with said conductive material upon a compressive force being applied to the insole in alignment with the associated chamber to establish electrical contact between adjacent fingers,

a plurality of electrically conductive lines positioned in said body member and connected to respective ones of each of said contacts, with said lines having portions thereof extending along the length of said strip to said free end thereof, and

electrical terminal means mounted on the free end of said strip and in electrical contact with each of said conductive lines for permitting attachment of said conductive lines to an external electrical coupler.

2. The flexible force sensing insole as defined in claim 1 wherein said fingers of said contact switch means comprise a conductive ink which has been printed on said one inner surface.

3. The flexible force sensing insole as defined in claim 2 wherein each of said chambers includes a dielectric separator pad disposed between a portion of each of said fingers and said conductive material, so as to assist in maintaining the row of fingers separated from said conductive material in the absence of a compressive force.

4. The flexible force sensing insole as defined in claim 1 wherein each of said chambers, and each of said rows of fingers extend laterally across at least the major portion of the width of said body member.

5. The flexible force sensing insole as defined in claim 4 wherein each of said open chambers is spaced from the periphery of said body member, such that the periphery of said body member is adapted to be trimmed to permit the insole to fit varying shoe sizes.

6. The flexible force sensing insole as defined in claim 1 wherein said body member comprises a plurality of overlying contiguous thin sheets of dielectric material which are adhered together, and said sheets of said insole are each composed of a solid plastic material.

7. The force sensing insole as defined in claim 1 wherein said strip is defined in part by a pair of parallel, laterally directed slots which extend into said body member adjacent the juncture of said heel portion and said forward portion.

8. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible planar body member shaped to generally conform to the outline of a wearer'"'"'s foot, said body member comprising at least three overlying contiguous sheets of dielectric thin plastic material which are adhered together, with an intermediate one of said sheets having cut-out sections which define an open first chamber which is positioned to underlie the heel of the wearer'"'"'s foot, an open second chamber which is positioned to underlie the ball of the wearer'"'"'s foot, and an open third chamber which is adapted to underlie the toe portion of the wearer'"'"'s foot,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member such that the pair of contacts of each chamber are normally electrically separated but may be brought into electrical contact upon a compressive force being applied to said insole in alignment with the associated chamber, and

means including a plurality of electrically conductive lines positioned in the interior of said body member and connected to respective ones of each of said electrical contacts for electrically connecting the same to a signal processor.

9. The flexible force sensing insole as defined in claim 8 wherein said insole has a total thickness not greater than about 0.025 inches.

10. The flexible force sensing insole as defined in claim 8 wherein each of said open chambers is defined by opposing, normally spaced apart inner surfaces, and each of said pair of contacts comprises a conductive ink which has been printed on one of said opposing inner surfaces, and each of said contact switch means further comprises an area of electrically conductive material positioned on the opposing inner surface of each chamber.

11. The flexible force sensing insole as defined in claim 10 wherein each of said conductive lines comprises a conductive ink which has been printed on an interior surface of one of said sheets.

12. The flexible force sensing insole as defined in claim 8 wherein there are three of said conductive lines, with one of said lines being connected to one of said contacts of each pair of contacts, with a second of said lines being connected to the other contact in said first chamber, and with the third of said lines being connected to the other contact in both said second and third chambers.

13. The flexible force sensing insole as defined in claim 8 wherein said body member further includes a laterally extending integral strip having a remote free end which is adapted to flex and extend outwardly from the wearer'"'"'s shoe, and wherein said conductive lines have portions thereof which extend along said strip, and further comprising electrical terminal means mounted at said free end of said strip and being in electrical contact with each of said conductive lines.

14. The flexible force sensing insole as defined in claim 8 wherein each of said first, second, and third chambers extends laterally across said body member for a substantial portion of its width and is defined by opposing, normally spaced apart inner surfaces, and wherein said pair of contacts in each chamber comprises a plurality of parallel, laterally spaced apart fingers extending in a laterally directed row across said chamber, with alternate fingers being part of one of the contacts and intervening fingers being part of the other contact, and with the row of fingers being adhered to one of said opposing inner surfaces, and with the other opposing inner surface of each chamber having an area of electrically conductive material thereon, so that the fingers are adapted to be moved into contact with said conductive material upon a compressive force being applied to said insole in alignment with the associated chamber to establish electrical contact between adjacent fingers.

15. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible planar body member shaped to generally conform to the outline of a wearer'"'"'s foot and so as to define a heel portion adapted to underlie the heel of the wearer'"'"'s foot, a forward portion adapted to underlie the ball and toe portions of the wearer'"'"'s foot, and a laterally extending integral strip having a remote free end which is adapted to flex and extend outwardly from the wearer'"'"'s shoe, said body member including an open internal heel chamber in said heel portion and an open internal forward chamber in said forward portion, and said body member comprising a plurality of overlying contiguous thin sheets of dielectric material which are adhered together, and with said sheets being each composed of a solid plastic material,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member such that said contacts of each pair are actuated upon a compressive force being applied to said insole in alignment with the associated chamber,

a plurality of electrically conductive lines positioned in said body member and connected to respective ones of each of said contacts, with said lines having portions thereof extending along the length of said strip to said free end thereof, and

electrical terminal means mounted on the free end of said strip and in electrical contact with each of said conductive lines for permitting attachment of said conductive lines to an external electrical coupler.

16. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible palanar body member shaped to generally conform to the outline of a wearer'"'"'s foot and so as to define a heel portion adapted to underlie the heel of the wearer'"'"'s foot, a forward portion adapted to underlie the ball and toe portions of the wearer'"'"'s foot, and a laterally extending integral strip having a remote free end and which is adapted to flex and extend outwardly from the wearer'"'"'s shoe, with said strip being defined in part by a pair of parallel, laterally directed slots which extend into said body member adjacent the juncture of said heel portion and said forward portion, said body member including an open internal heel chamber in said heel portion and an open internal forward chamber in said forward portion,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member and such that said contacts of each pair are actuated upon a compressive force being applied to said insole in alignment with the associated chamber,

a plurality of electrically conductive lines positioned in the interior of said body member and connected to respective ones of each of said contacts, with said lines having portions thereof extending along the length of said strip to said free end thereof, and

electrical terminal means mounted on the free end of said strip and in electrical contact with each of said conductive lines for permitting attachment of said conductive lines to an external electrical coupler.

17. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible planar body member shaped to generally conform to the outline of a wearer'"'"'s foot, said body member comprising a plurality of overlying contiguous sheets of dielectric material which are adhered together, said body member including an open first chamber which is positoned to underlie the heel of the wearer'"'"'s foot, an open second chamber which is positioned to underlie the ball of the wearer'"'"'s foot, and an open third chamber which is adapted to underlie the toe portion of the wearer'"'"'s foot,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member such that the pair of contacts of each chamber are normally electrically separated but may be brought into electrical contact upon a compressive force being applied to said insole in alignment with the associated chamber, and

means including three electrically conductive lines positioned in said body member and connected to respective ones of each of said electrical contacts for electrically connecting the same to a signal processor, with one of said lines being connected to one of said contacts of each pair of contacts, with a second of said lines being connected to the other contact in said first chamber, and with the third of said lines being connected to the other contact in both said second and third chambers.

18. A flexible force sensing insole adapted to be placed inside a shoe to permit an analysis of the walking or running gait of the wearer, comprising

a relatively thin, flexible planar body member shaped to generally conform to the outline of a wearer'"'"'s foot, said body member comprising a plurality of overlying contiguous sheets of dielectric material which are adhered together, said body member including an open first chamber which is positioned to underlie the heel of the wearer'"'"'s foot, an open second chamber which is positioned to underlie the ball of the wearer'"'"'s foot, and an open third chamber which is adapted to underlie the toe portion of the wearer'"'"'s foot, with each of said first, second, and third chambers extending laterally across said body member for a substantial portion of its width and being defined by opposing, normally spaced apart inner surfaces,

contact switch means including a pair of electrical contacts disposed in each of said chambers of said body member such that the pair of contacts of each chamber are normally electrically separated but may be brought into electrical contact upon a compressive force being applied to said insole in alignment with the associated chamber, with each of said pair of contacts in each chamber comprising a plurality of parallel, laterally spaced apart fingers extending in a laterally directed row across said chamber, with alternate fingers being part of one of the contacts and intervening fingers being part of the other contact, and with the row of fingers being adhered to one of said opposing inner surfaces, and with the other opposing inner surface of each chamber having an area of electrically conductive material thereon, so that the fingers are adapted to be moved into contact with said conductive material upon a compressive force being applied to said insole in alignment with the associated chamber to establish electrical contact between adjacent fingers, and

means including a plurality of electrically conductive lines positioned in said body member and connected to respective ones of each of said electrical contacts for electrically connecting the same to a signal processor.