Forceless non-contacting power transformer

• US 4,754,180 A
• Filed: 10/07/1986
• Issued: 06/28/1988
• Est. Priority Date: 04/01/1985
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Kiedrowski, James A.
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US06/917,243
• Time in Patent Office: 630 Days
• Field of Search: 336/30, 336/120, 336/121, 336/123, 336/117, 336/118, 336/119, 336/135, 336/65, 336/192, 336/83, 336/105, 336/107, 310/90.5
• US Class Current: 310/90.5
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10

Abstract

A transformer for coupling electrical power from a stationary location to a moving location with a minimum of disturbance forces between the stationary and moveable components. The transformer is particularly adapted to coupling power to a magnetically suspended platform. The transformer includes an enclosed core housing two windings, a stationary primary coil, and a secondary coil free to move linearly and angularly over a limited displacement, where the secondary coil is affixed to the moveable platform, thereby enabling energy to be extracted for powering apparatus mounted within the platform.

Claims

1. A magnetically suspended platform including means for coupling electrical power and optical control signals to the platform free from inductive reaction torques comprising:

a support base,

a magnetic bearing assembly mounted on said base having a movable armature of magnetically permeable material coupled to support said platform, and to provide axial, radial, angular, and rotational displacement thereof,

inductive coupler means having a first winding for energization by a source of electrical power and a second winding for coupling at least a portion of said electrical power to said platform,

an enclosed toroidal core of magnetically permeable material, said core having a base centrally disposed on said support base and defining a magnetic flux path substantially free of air gaps, having an axial bore free of conducting members, for propagating said optical control signals therethrough, and further defining an annular chamber for receiving said first and second annular electrical windings, said chamber having a first axial dimension and first and second radial dimensions, said first radial dimension defining an inner wall of said chamber and said second radial dimension defining an outer wall of said chamber,

said first electrical winding positioned coaxially in stationary contact with said magnetic core on said outer wall and having a second axial dimension coincident with said first axial dimension and defining a second radial dimension with respect to said chamber,

said second electrical winding positioned raidally and axially within at least a portion of said first winding, having a third axial dimension and a third radial dimension,

said axial dimensions of said second electrical winding and said first electrical winding having a first predetermined ratio such that said second electrical winding is free to move in an axial direction over at least a distance of three times said axial displacement, said radial dimensions of said second electrical winding and said first electrical winding having a second predetermined ratio such that said second electrical winding is free to move in a radial direction over at least a distance of 1.5 times said radial displacement, and

means coupled to said platform for receiving said electrical power coupled to said second electrical winding while said platform is activated over said axial, radial, angular and rotational displacements,

so that said secondary winding is operative within a zone of uniform flux linkages wherein the axial and radial forces are of negligible magnitude.

2. The apparatus as set forth in claim 1, said toroidal core further comprised of axially aligned cylindrical inner and outer ferromagnetic rings, and a planar ferromagnetic cover plate and a planar ferromagnetic bottom plate enclosing said rings, said rings, cover plate and bottom plate defining first, second, and third cross-sectional areas respectively, said cross-sectional areas providing equal flux densities within a range of 50%, and said inner and outer rings having a wall thickness inversely proportional to their respective average radii.

3. The apparatus as set forth in claim 1, further comprising

a pluralty of non-magnetically permeable support members, each having a first end affixed to said secondary coil, and a second end secured to said platform, for providing displacements of said second electrical winding corresponding to motion of said platform, and for coupling said electrical power to said platform,

said cover plate provided with a plurality of circular apertures for receiving ones of said support members therethrough, and for allowing free angular displacement of said secondary coil.

4. The apparatus as set forth in claim 3, wherein said first and second windings are comprised of a conductor having a plurality of conductive strands of predetermined diameters so symmetrically disposed that each strand assumes, to substantially the same extent, a plurality of different possible positions in the cross-section of the conductor, for providing a uniform distribution of current over said cross-section when operative at alternating frequencies within an audio frequency range.