Setters and firing of ceramic honeycomb structural bodies by using the same

• US 4,786,542 A
• Filed: 02/18/1987
• Issued: 11/22/1988
• Est. Priority Date: 02/20/1986
• Status: Expired due to Term

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Yasuda, Keiji, Miyahara, Kazuhiro
• Primary Examiner(s): Epstein, Henry F.
• Application Number:
  US07/015,986
• Time in Patent Office: 643 Days
• Field of Search: 156/89, 428/116, 428/118, 502/527
• US Class Current: 428/116
• CPC Class Codes: C04B 33/32 Burning methods
• CPC Class Codes: C04B 38/0006 Honeycomb structures from one or more corrugated sheets by winding or stacking C04B38/0083
• CPC Class Codes: Y10T 428/24149 Honeycomb-like

Abstract

A setter is disclosed which is made of ceramic honeycomb structural plate having longitudinal flow cells, and is provided with a bevelled portion at peripheral edge portion of an end face which is to be abutted against a green honeycomb structural body to be fired. A process for firing green honeycomb structural bodies by using such a setter is also disclosed.

Claims

1. A setter used for firing a ceramic honeycomb structural body, comprising a honeycomb structural ceramic plate having a top surface and a bottom surface, longitudinal flow cells passing through said plate in a perpendicular direction to the surfaces, and a bevelled portion at an outer peripheral edge portion of said top surface, wherein said top surface contacts a substantial portion of an end face of the honeycomb structural body.

2. A setter according to claim 1, wherein an open degree of the honeycomb structure of said plate is from 0.8 to 310 cells/cm² (from 5 to 2,000 cells/inch²).

3. A setter according to claim 1, wherein a groove is provided in said top surface.

15. A setter according to claim 1, wherein said bevelled portion is bevelled at an angle between 3°

-45°

from a plane of said top surface.

16. A setter according to claim 1, wherein said setter comprises substantially the same material as the ceramic honeycomb structural body.

4. A process for firing a green honeycomb structural body by using a setter, wherein the setter is made of a honeycomb structural ceramic plate having a top surface, a bottom surface, longitudinal flow cells passing through said plate in a perpendicular direction to the surface, and a bevelled portion at an outer peripheral edge portion of said top surface, said green honeycomb structural body being fired on the setter while an outer peripheral edge of said top surface contacts an end face of the green honeycomb structural body at a portion of said end face which is inwardly spaced from an outer peripheral surface of said body by a distance of at least 3.0 mm.

5. A firing process according to claim 4, wherein the green honeycomb structural body is fired while the cell openings of the green honeycomb structural body are made such that the openings conform with those of the honeycomb structural setter.

6. A firing process according to claim 4, wherein an open degree of the honeycomb structure of the setter is from 0.8 to 310 cells/cm² (from 5 to 2,000 cells/inch²).

7. A firing process according to claim 4, wherein a groove is provided in the upper end face of the setter.

8. A firing process according to claim 4, wherein a spacer is interposed between the setter and a shelf on which the setter is to be placed.

17. A process according to claim 4, wherein said distance is in the range of 5-15 mm.

19. A process according to claim 4, wherein said bevelled portion is bevelled at an angle between 3°

-45°

from a plane of said top surface.

9. A process for firing a green ceramic honeycomb structural body by using setters, comprising firing the body while the setters are brought into contact with opposite open end faces of the green honeycomb structural body, wherein said setters comprise at least one bevelled ceramic honeycomb structural setter.

10. A firing process according to claim 9, wherein cell openings of the honeycomb structure of the setter are made to conform with those of the green ceramic honeycomb structural body.

11. A firing process according to claim 9, wherein the setters are made of the same material as that of the green honeycomb structural body.

12. A firing process according to claim 9, wherein said bevelled portion is provided at an outer periphery of an end face of said at least one of the setters which contacts the green honeycomb structural body.

13. A firing process according to claim 12, wherein the firing is effected while an outer peripheral edge of said end face of at least one of the setters is inwardly spaced from an outer peripheral surface of said honeycomb structural body by a distance of at least 3 mm.

14. A firing process according to claim 9, wherein a groove is provided in an end face of at least one of the setters which contacts said green honeycomb structural body.

18. A process according to claim 13, wherein said distance is in the range of 5-15 mm.

20. A process according to claim 12, wherein said bevelled portion is bevelled at an angle between 3°

-45°

from a plane of said top surface.