Vacuum cleaner with improved auxiliary cleaning

• US 4,811,450 A
• Filed: 08/27/1987
• Issued: 03/14/1989
• Est. Priority Date: 08/27/1987
• Status: Expired due to Fees

• Current Assignee: Singer Acquisition Holdings Company
• Original Assignee: Ryobi Motor Products Incorporated (Techtronic Industries Company Limited)
• Inventors: Steadings, Stephen W.
• Primary Examiner(s): Hornsby, Harvey C.
• Assistant Examiner(s): O'Leary, K. L.
• Application Number:
  US07/089,799
• Time in Patent Office: 565 Days
• Field of Search: 417/423 A, 417/442, 15/337, 15/331, 15/333, 15/334, 15/300 A
• US Class Current: 15/337
• CPC Class Codes: A47L 5/32 with means for connecting a hose hose couplings for suction cleaners A47L9/24
• CPC Class Codes: A47L 9/242 Hose or pipe couplings

Abstract

A vacuum cleaner main cleaning chassis has a pair of suction air channels leading from a principal suction area thereof. Suction force is provided in common in the air channels with a single suction motor. One of the suction air channels is adapted to receive an auxiliary cleaning hose which diverts the suction force in such air channel into the auxiliary hose. During such auxiliary cleaning, increased suction force may be created in the auxiliary hose by closing off air flow in the other suction air channel, which relieves part of the load on the common suction motor. Such relief results in increased rotational speed of the motor, which in turn correspondingly increases the suction air flow in the air channel associated with the auxiliary hose. In an upright vacuum cleaner, such close-off is accomplished by pivoting the handle and dirt bag carried thereon into an upright position so that a relatively rigid portion of the bag engages against an extended exhaust port corresponding with the suction air channel in which air flow is to be interrupted. The exhaust port corresponding with the air channel in which the auxiliary hose is interposed is not similarly extended, so that auxiliary suction air flow continues unimpeded even when the control handle and bag carried thereon are pivoted into an upright position. The resulting boost in suction air force in the auxiliary hose provides for improved auxiliary cleaning performance.

Claims

1. A vacuum cleaner adapted for use with auxiliary cleaning attachments, said vacuum cleaner comprising:

a chassis having a main suction intake port area;

suction motor means supported on said chassis;

first and second and means, commonly driven by said suction motor means, for establishing respective suction air flows within said chassis;

first and second suction channel means, defined within said chassis, for respectively guiding said suction air flows between said respective fan means and said main suction intake port area so that dust and dirt adjacent said main suction intake port area may be suctioned into said chassis directed towards said fan means along the respective suction channel means;

auxiliary cleaning means for selectively alternatively directing suction air flow within said flow suction channel means to a desired alternate suction area outside said chassis for suctioning dust and dirt from adjacent such alternate suction area instead of from adjacent said main suction intake port area; and

air flow blocking means for causing interruption of suction air flow within said second suction channel means so as to remove from said second fan means the work load of moving air flow within said second suction channel means, which thereby relieves part of the commonly-driven load of said suction motor means resulting in relatively increased operational speed for said first fan means and correspondingly increased suction air flow in said first suction channel means and at said alternate suction area.

2. A vacuum cleaner as in claim 1, further comprising:

handle means pivotally attached to and extending from said chassis for guiding same;

bag means supported on said handle means and operatively interconnected with said chassis; and

respective exhaust outputs for each of said fan means, said exhaust outputs facilitating discharge into said bag means from said fan means of dust, dirt, and suction air flow directed thereto; and

wherein said auxiliary cleaning means includes

an attachement port with an openable accessory door for selectively providing access to said first suction channel means, and adapted for removably engaging an auxiliary cleaning hose of the type having an extended flange member for being received in and diverting suction air flow in said first suction channel means from said main suction intake port area so that such suction air flow is channeled into the auxiliary hose, the other end of which hose constitutes an alternate suction area, and

wherein said air flow blocking means includes

a pair of exhaust ports respectively interconnecting the exhaust outputs from said first and second fan means to the exterior of said chassis for discharge into said bag means, said exhaust ports being structurally distinguished from one another so that the one exhaust port corresponding with said second fan means is adapted to automatically engage said bag means as same is pivotably carried on said handle means towards said exhaust ports, whereby movement of said handle means into a generally upright, storage position thereof automatically blocks discharge from said second fan means so as to interrupt suction air flow within said second suction channel means associated therewith.

3. A vacuum cleaner as in claim 2, wherein:

said exhaust ports have respective free, open ends which extend generally rearwardly from said chasis;

the free, open end of said one exhaust port corresponding with said second fan means extends relatively further than that of the other exhaust port by an amount adequate to engage and be sealed when said handle means with said bag means supported thereon are pivoted into a generally upright position; and

the free, open end of said other exhaust port extends from said chassis by an amount less than that of said one exhaust port so that such free, open end thereof at all times remains unblocked regardless of the pivoted position of said handle means and said bag means supported thereon.

4. A vacuum cleaner as in claim 3, wherein:

the free, open end of said one exhaust port defines a planar, angled surface with the uppermost area thereof being more rearwardly projected than its remaining areas so as to sealingly mate with a correspondingly angled surface of said bag means as same is pivoted into said generally upright position thereof; and

the free, open end of said other exhaust port defines a planar, angled surface with the lowermost area thereof being more rearwardly projected than its remaining areas to present an angled surface to said correspondingly angled surface of said bag means as same is pivoted into said generally upright position so as to prevent sealingly mating with same.

5. A vacuum cleaner as in claim 2, wherein:

said main suction intake port area generally comprises a forwardly-located slot situated along the underside of said chassis; and

said first and second suction channel means generally comprise passageways beginning along the front of said chassis generally above and in communication with said intake port area slot, and respectively extending therefrom along opposing sides of said chassis towards the rear of same, where said suction motor means and fan means are substantially located.

6. A vacuum cleaner as in claim 5, wherein said attachment port comprises an opening defined in said chassis and extending into said first suction channel means intermediate the front and rear of said chassis, an openable accessory door for selectively closing said opening so as to retain suction air flow within said first suction channel means, and engagement means adapted for removably retaining an auxiliary hose in said opening wherein said accessory door is opened.

7. A vacuum cleaner as in claim 1, wherein:

said suction motor means includes commonly-driven first and second output shafts; and

said first and second fan means are respectively rotatably driven by said first and second output shafts.

8. A vacuum cleaner as in claim 7, wherein:

said suction motor means comprises an electric motor having a common shaft extending axially therethrough so that ends thereof on opposing axial sides of said motor means comprise said commonly-driven first and second output shafts thereof; and

wherein

said first and second fan means each include a fan blade assembly fixedly mounted on its respective output shaft for rotation therewith, and a housing extending generally circumferentially about the fan blade assembly and defining a rearwardly directed exhaust output to facilitate discharge from the respective fan means of dust, dirt, and suction air flow directed thereto.

9. A vacuum cleaner as in claim 2, wherein:

said handle means comprises a control handle pivotably mounted on said chassis generally adjacent the rear thereof; and

said bag means comprises a permanent-type fabric dirt bag carried on said control handle for pivotable movement therewith, said fabric dirt bag having a lower open end thereof which is attached to said chassis rear and which completely surrounds said exhaust ports, said fabric dirt bag also supporting therein a relatively rigid vinyl tube which has a lower open end in communication with said exhaust ports, and an open upper end adjacent an upper end of said fabric dirt bag, said open upper end of said dirt tube being adapted for interconnection with a disposable dirt bag which hangs within said permanent-type fabric dirt bag for receipt of dust and dirt discharged thereto through said dirt tube from said vacuum cleaner exhaust ports, wherein said dirt tube includes a relatively rigid, internal rear wall for being pivoted into a position during relatively upright storage of said handle for engaging said exhaust port corresponding with said second fan means for sealing a free, open end thereof.

10. An upright vacuum cleaner with improved auxiliary attachment cleaning, said vacuum cleaner comprising:

a mobile chassis comprising a main cleaning head having a main dirt intake opening;

a suction motor, carried on said chassis, and having a common output shaft means;

a pair of fan elements, one each respectively attached to said common output shaft means, for being rotatably driven by said motor as a common load thereon;

fan cover means respectively surrounding each of said pair of fan elements, and providing a suction intake port and a compression output port for each one of said pair;

a pair of air channels defined by and within said chassis, one each respectively interconnecting each suction intake port with said chassis main dirt intake opening so as to form an air passage therebetween for suction force established by rotation of said fan elements, so that dirt situated exterior to said chassis and adjacent the main dirt intake opening thereof may be suctioned into said air channels by the suction force established therein with said fan elements;

a pair of exhaust ports carried on said chassis and associated with the respective fan cover means output ports so as to conduct discharge therefrom to the exterior of said chassis;

handle means, pivotably attached to said chassis, for guiding same; and

bag means, supported on said handle means for movement therewith and interconnected with said chassis so as to receive discharge from said two exhaust ports;

wherein one of said exhaust ports extends from said chassis an amount adequate so as to be sealed by contact with said bag means whenever same is pivoted with said handle means to a generally upright position, which sealing has the effect of precluding suction air flow in the corresponding fan cover means and air channel so as to in turn reduce the common load on said motor, whereby the rotational speed of said suction motor output shaft means is relatively increased, resulting in corresponding relatively increased suction force in the other air channel, said other air channel being adapted for selected alternative operative association with auxiliary attachment tools.

11. A vacuum cleaner as in claim 10, wherein said other air channel includes an auxiliary cleaning opening therein intermediate the interconnection thereof with its respective suction intake port and said chassis main dirt intake opening, said auxiliary cleaning opening being selectively covered with an accessory door which when closed maintains suction force within said other air channel as established by rotation of its corresponding fan element, and when opened permits introduction of an auxiliary hose having an extended flange which interposes in said other air channel and diverts suction force therein from said chassis main dirt intake opening into the auxiliary hose.

12. A vacuum cleaner as in claim 10, wherein said bag means includes:

a fabric outer bag, having an upper end thereof supported on an upper end of said handle means, and a lower end thereof attached to said chassis and surrounding said two exhaust ports; and

a relatively rigid dirt tube supported in a fixed relative position within said outer bag, having a lower open end for receiving said exhaust ports at least partially into the interior of said dirt tube, and an upper open end adapted for attachment of a disposable bag thereto which hangs within said outer bag and through which upper open end discharge from said exhaust ports may be directed along said dirt tube.

13. A vacuum cleaner as in claim 12, wherein:

said dirt tube includes a rearwardly located lower wall portion thereof opposing the free end of said extended exhaust port and adapted for closing engagement therewith when said handle means is pivoted into a generally upright position; and

said extended exhaust port includes a free end having a generally angled surface for sealingly engaging said opposing dirt tube rear wall as same is pivotably moved in the direction of said extended exhaust port free end.

14. A vacuum cleaner as in claim 10, wherein said extended exhaust port includes a free end thereof having a generally angled, planar surface for sealing engagement with an opposing generally planar, rigid portion of said bag means as same is pivoted by said handle means in the direction of said extended exhaust port.

15. A vacuum cleaner as in claim 14, wherein the other of said exhaust ports has a free end which extends from said chassis less than that of said extended one exhaust port an amount adequate so as to remain out of contact with said bag means planar portion whenever such bag means is pivoted with said handle means to a generally upright position, whereby suction air flow in said other air channel continues undiminished during operation of said suction motor and fan elements.

16. A vacuum cleaner as in claim 15, wherein the free end of said other exhaust port comprises a generally angled, planar surface, which is angled forwardly from that of said extended exhaust port free end.

17. A vacuum cleaner as in claim 15, wherein the free end of said one exhaust port extends in a range approximately from about three quarters of an inch to about one inch beyond the free end of said other exhaust port.

18. A vacuum cleaner as in claim 10, wherein:

said suction motor common output shaft means comprises a single output shaft extending axially through said motor and having output shaft drive ends emerging from opposite sides of said motor; and

said pair of fan llements are respectively attached to each of said output shaft drive ends.

19. An upright vacuum cleaner adapted for principal cleaning with a mobile cleaning head and alternative cleaning with auxiliary attachment tools removably associated with such cleaning head, said vacuum cleaner comprising:

a wheel-supported mobile cleaning head having a main chassis, said chassis having a forwardly-located principal suction intake area, and a pair of suction air channels formed rearwardly from said intake area, situated along generally opposite sides of said chassis, and terminating adjacent the rear of said chassis on (such respective opposite sides, thereof;

a suction motor situated adjacent said chassis rear and located generally between the air channel terminations, said motor having a central drive shaft axially aligned between such air channel terminations and extending outward from opposing axial sides of said motor;

a pair of fan blade assemblies, one each of which is mounted on said motor drive shaft on a given axial side of said motor, for being rotated by said motor as a common load thereof in a plane generally perpendicular to the axis between said air channel terminations;

a pair of covers, one each extending circumferentially about each fan blade assembly, and each having an exhaust opening situated on the rearward side of said chassis;

a pair of generally cone-shaped members, one each interconnecting an axially outward side of each cover with a respective one of said air channel terminations, each said cone-shaped member defining a central opening therein for the passage of suction air flow through its respective air channel induced by the rotation of its respective fan blade assembly;

a pair of exhaust ports supported on the rear of said chassis and interconnecting respectively with the exhaust openings of each fan blade assembly cover, one of said exhaust ports having a free end extending relatively further rearwardly from said chassis than the other, said extended exhaust port corresponding with a predetermined one of said air channels;

a pivoting control handle attached adjacent the rear of said mobile cleaning head for guiding same;

a dust bag supported generally along the length of said control handle for pivoting movement therewith relative said chassis, and having a lower end opening thereof which surrounds said pair of exhaust ports;

a relatively rigid dirt tube supported internally within said dust bag and operatively interconnected with said exhaust ports so that same at least partially extend into a lower end opening of said dirt tube, said dirt tube having an upper end opening to permit dirt and air forced into the lower end opening thereof from said exhaust ports to be guided upwardly through and enclosed within the dirt tube so as to be deposited into the top of said dust bag; and

an attachment port, associated with the air channel other than said predetermined one thereof, and adapted for selectively permitting attachment of an auxiliary hose to said cleaning head with a flange of such hose introduced into said other air channel for diverting suction air flow within said other ai channel into such hose instead of from said principal suction intake area, such hose being adapted for use with auxiliary cleaning implements manipulated independently of said mobile cleaning head;

wherein, during auxiliary cleaning with an auxiliary hose attached to said cleaning head, said control handle may be pivoted upward an amount adequate such that said relatively extended exhaust port free end is closed against an internal rear wall of said rigid dirt tube so that suction air flow within said corresponding predetermined one air channel is prevented which in turn removes air flow load from the corresponding fan blade assembly, whereby the common load on said suction motor is relatively reduced so that the rotational speed of said drive shaft thereof is relatively increased for corresponding increased suction air flow in said other air channel for improved auxiliary cleaning.

20. A vacuum cleaner as in claim 19, wherein the free end of said other exhaust port is terminated a distance adequate from said internal rear wall of said rigid dirt tube so as to remain out of contact with same whenever said control handle is pivoted upward, whereby suction air flow in said other air channel continues unrestricted.

21. A vacuum cleaner as in claim 19, wherein said relatively extended exhaust port free end defines a generally planar surface having an angle which corresponds with a generally planar angled surface forming said dirt tube internal rear wall, so that such free end may be sealed by pivoting action of said dirt tube towards such free end.

22. A vacuum cleaner as in claim 19, wherein said extended free end extends in a range approximately from about three quarters of an inch to about one inch relatively further rearwardly from said chassis than said other exhaust port free end, and wherein said exhaust ports are relatively adjacent one another so that said extended free end initially engages said dirt tube internal rear wall as it is pivoted generally towards same so as to be sealed thereby while also preventing sealing of the other exhaust port free end with such dirt tube internal rear wall.