Self-cleaning air filter

• US 4,826,512 A
• Filed: 10/19/1988
• Issued: 05/02/1989
• Est. Priority Date: 10/19/1988
• Status: Expired due to Fees

• Current Assignee: Carmel U. Fuller
• Original Assignee: Carmel U. Fuller
• Inventors: Fuller, Carmel U.
• Primary Examiner(s): Nozick, Bernard
• Application Number:
  US07/259,726
• Time in Patent Office: 195 Days
• Field of Search: 55/290, 55/302, 55/283, 55/429
• US Class Current: 55/283
• CPC Class Codes: B01D 2279/60 for the intake of internal combustion engines or turbines intake systems for vehicles comprising filters F02M35/024
• CPC Class Codes: B01D 46/0004 Details of removable closures, lids, caps or filter heads
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/26 rotatable
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: B01D 46/72 with backwash arms, shoes or nozzles

Abstract

A self-cleaning air filter includes a tubular housing and an annular filter cartridge removably and rotatably supported in the tubular housing. A removable cover at one end of the housing provides access to the housing for insertion and removal of the filter cartridge. A first rotary support for one end of the filter cartridge is mounted on the removable cover and includes a short shaft supported by the cover and a hub assembly rotatably mounted on the short shaft. The hub assembly is releasably secured to one end of the filter cartridge. A pair of successively smaller diameter tubular extensions are provided at the other end of the housing through which clean air passes outwardly from the filter. A second rotary support for the filter cartridge includes a turntable mounted inside of the housing by a tubular neck which is journaled inside of the first tubular extension. The turntable has a peripheral flange which snugly engages the other end of the filter cartridge with a friciton fit. An air nozzle having a narrow elongated slot is adjustably supported inside of the filter cartridge to direct air radially outwardly through the cartridge for back flushing same when the cartridge is rotated. The nozzle is biased toward the inside surface of the filter cartridge. A motor is drivingly connected with either of the first and second rotary supports for rotating the air filter cartridge.

Claims

1. A self-cleaning air filter comprising a tubular housing,

an annular filter cartridge removably and rotatably supported in said tubular housing, said filter cartridge having a central opening, a closed end and an open end,

a removable cover at one end of said housing which provides access into the housing for the insertion and removal of said filter cartridge,

first and second successively smaller diameter tubular extensions connected coaxially and in series at the other end of said housing and projecting outwardly therefrom, said extensions providing an outlet passage for clean air passing from said filter,

an unfiltered air inlet passage into said tubular housing,

a rotary support for the open end of said filter cartridge comprising a turntable mounted inside said housing by a tubular neck which is journaled inside of the first of said tubular extensions, said turntable having a peripheral flange which frictionally engages said filter cartridge at said open end,

a rotary support for the closed end of said filter cartridge mounted on said removable cover and frictionally engaging the closed end of said filter cartridge when said cover is closed,

an elongated air nozzle means adjustably supported inside of said filter cartridge within said central opening for back flushing said filter cartridge,

elongated support means for said air nozzle mounted in said second extension and extending into said central opening of said filter cartridge through the tubular neck of said turntable,

said support means including guide means for guiding movement of said nozzle in a radial direction with respect to said annular filter and means for biasing said nozzle radially outwardly within said central opening,

means for supplying pressurized air to said air nozzle,

means disposed opposite said air nozzle between said housing and said filter cartridge for collecting dirt dislodged from said filter cartridge by air from said nozzle passing outwardly through said filter cartridge while back flushing same,

a dirt outlet passage through said housing communicating with said means for collecting dirt,and

drive means connected to one of said rotary supports for rotating same and transmitting rotation to said filter cartridge.

2. The self-cleaning air filter of claim 1 together with means interposed between said removable cover and said rotary support for said closed end for biasing said rotary support for said closed end and said filter cartridge against said turntable.

3. The self-cleaning air filter of claim 1 wherein said rotary support for the closed end of said filter includes a short shaft mounted coaxially within said cover and a hub assembly rotatably and slidably mounted on said shaft, said hub assembly and said closed end of said filter cartridge having means for centering said hub assembly coaxially with said filter cartridge and providing frictional contact between said hub assembly and said closed end.

4. The self-cleaning air filter of claim 3 together with means interposed between said removable cover and said hub assembly for biasing said hub assembly and said filter cartridge against said turntable.

5. The self-cleaning air filter of claim 3 wherein said drive means comprises a ring gear mounted on said hub assembly, a rotary motor mounted on said cover, and means for transmitting rotary motion from said motor to said ring gear, said latter means including a pinion gear rotatably mounted on a shaft extending inwardly from said cover in a position to engage with said ring gear when the cover is applied to said housing, and to disengage said ring gear when the cover is removed from said housing and gear mechanism transmitting rotary motion of said motor to the shaft on which the pinion gear is mounted.

6. The self-cleaning air filter of claim 1 wherein said drive means is connected to said rotary support for said closed end of said filter cartride.

7. The self-cleaning air filter of claim 1 wherein said drive means includes a rotary electric motor and means for transmitting the rotary motion of said electric motor to one of said rotary supports.

8. The self-cleaning air filter of claim 1 wherein said drive means includes a rotary fluid motor and means for transmitting the rotary motion of said rotary fluid motor to one of said rotary supports.

9. The self-cleaning air filter of claim 1 wherein said drive means is connected to said rotary support for said open end of said filter cartridge.

10. The self-cleaning air filter of claim 9 wherein said drive means comprises a ring gear mounted on said turntable coaxially therewith, a rotary motor, means mounting said rotary motor on said housing and gear mechanism interconnecting said motor and said ring gear for transmitting rotary motion of said motor to said ring gear for rotating said turntable.

11. The self-cleaning air filter of claim 1 wherein said annular filter cartridge comprises an annular filter element surrounding said central opening, a closed circular end cap secured to and covering said annular filter element at said closed end, and an open circular end cap secured to and covering said annular filter element at said open end, said open and closed end caps being made of material attracted to magnets, and magnets secured to said turntable for magnetically attracting said open end cap of said annular filter cartridge toward said turntable.

12. The self-cleaning air filter of claim 11 wherein an annular seal means is mounted on said turntable for sealing engagement with said open end cap.

13. The self-cleaning air filter of claim 11 wherein said rotary support for said closed end of said filter cartridge includes magnetic means secured thereto for attracting and holding said closed end cap of said filter cartridge.

14. The self-cleaning air filter of claim 1 wherein said elongated air nozzle means comprises an elongated hollow tube extending substantially the length of said annular filter cartridge, an elongated air discharge slot formed in said hollow tube for substantially the length of said hollow tube, at least one air supply conduit connected to said hollow tube and resilient seal means surrounding said elongated air discharge slot for making sealing contact with said annular filter cartridge inside of said central opening.

15. The self-cleaning air filter of claim 14 wherein said resilient seal means comprises an elongated resilient seal pad having an elongated slot substantially coextensive with said nozzle air discharge slot and a pad holder for said resilient pad formed on said nozzle about said air discharge slot, said pad being secured in said pad holder.

16. The self-cleaning air filter of claim 1 wherein said means disposed opposite said air nozzle between said housing and said filter cartridge for collecting dust comprises an elongated open top receptacle having a bottom with encompassing side and end walls, said side and end walls being expandable and contractible relative to said bottom, an opening in said bottom, collar means joined to said bottom and encompassing said bottom opening for connecting said elongated dust collecting receptacle in communication with said dirt outlet passage through said housing, elongated seal means joined to said side and end walls opposite said bottom for sealing said dust collecting receptacle to said annular filter cartridge in sliding contact therewith, and means mounted inside said housing for biasing said elongated seal means toward said annular filter cartridge, said elongated seal means for said dust collecting receptacle having an elongated slot extending therethrough opposite said air nozzle and opening into said dust collecting receptacle.

17. The self-cleaning air filter of claim 16 wherein said side and end walls are of flexible bellows type construction.

18. A self-cleaning air filter comprising a filter housing having a tubular body, a cover removably secured to one end of said body, latch means releasably securing said cover to said one end of said body, a first end wall connected to said tubular housing body at the end thereof opposite said removable cover, said first end wall having a central opening therein, a first tubular extension joined to said first end wall about said central opening in said first end wall and projecting outwardly therefrom, a second end wall connected to the end of said first extension opposite said first end wall, said second end wall having a central opening therein, a second tubular extension joined to said second end wall about the central opening therein and projecting outwardly therefrom, said first and second tubular extensions being coaxial with said tubular body and said second extension being of smaller diameter than said first extension, said extensions providing the outlet conduit for filtered air from said filter, an air inlet passage into said housing,

a cylindrical filter cartridge removably and rotatably mounted in said housing, said filter cartridge having a perforated central tube, an annular filter media surrounding said central tube, an outer foraminous member surrounding said annular filter media and a pair of end caps secured to opposite ends of the filter cartridge, one of said end caps having a central opening therein to provide an outlet passage from one end of said perforated central tube, the other end cap being closed and having a central recess fitted snuggly in the other end of said central tube,

a first rotary support means within said housing adjacent said one end wall for rotatably supporting one end of said filter cartridge, said rotary support means comprising a turntable having a circular plate with a central opening therein and a tubular neck joined to said plate about said central opening, radial bearing means mounted in said first extension for rotatably supporting said tubular neck in said first extension coaxially therewith, said circular plate being supported by said neck inside said housing adjacent to and substantially parallel to said first end wall, annular thrust bearing means secured to said first end wall for spacing said circular plate from said first end wall, said circular plate having an annular peripheral flange means for snuggly encompassing one end of said filter cartridge,

a second rotary support means for rotatably supporting the other end of said filter cartridge, said second rotary support means being removably secured to the other end of said cartridge and being associated with said removable cover, said second rotary support means including a central aperture in said cover, a short shaft secured in said central aperture of said cover and projecting axially inwardly of said housing body when the cover is secured to said one end of said housing, a hub assembly rotatably mounted on the inner end of said short shaft, hub assembly centering means projecting into the recess of said closed end cap for centering said hub coaxially with said end cap, means for releasably securing said hub assembly to said closed end cap, resilient means interposed between said cover and said hub assembly for biasing said hub assembly and said filter cartridge toward said turntable,

annular seal means secured on the circular plate of said turntable to prevent air flow between said circular plate and the end of said filter cartridge supported thereon;

drive means for rotating one of said first and second rotary support means and thereby imparting rotation to said filter cartridge,

an elongated air nozzle adjustably supported inside of said filter central tube of said filter cartridge for directing pressurized air radially outwardly through said filter cartridge to back flush same, said nozzle means having a closed back and a slotted open front adjacent the inner surface of said central tube,

a source of air pressure supplying air to said nozzle,

elongated cantilever support means fixed at one end inside of said second extension and extending through the neck of said turntable into the interior of said central tube,

a plurality of saddle brackets supported at longitudinally spaced intervals on said cantilever support means inside of said central tube of said filter cartridge, said saddle brackets extending transversely over the back of said nozzle,

a spring supported by each of said saddle brackets, each spring bearing against the back of said nozzle and biasing the front of said nozzle radially outwardly of said central tube,

an elongated nozzle seal means interposed between the open front of said nozzle and the inside of said perforated central tube, said nozzle seal means surrounding the slotted open front of said nozzle for limiting air flow from said nozzle to a direction substantially radially outwardly from said nozzle through said perforated central tube,

dust collecting means mounted opposite said nozzle in the space between the tubular body of said housing and said filter cartridge for collecting dust dislodged from said filter cartridge by air from said nozzle passing outwardly through said filter cartridge while back flushing same,

a dust discharge passage through said housing communicating with said dust collecting means for passing dust from said dust collecting means to the outside of said housing,

means for energizing said drive means for rotating said filter cartridge when back flushing is required, and air control means for supplying air from said air pressure source to said nozzle when said means for rotating said filter cartridge is energized.