Inductive coupled power system

• US 4,833,337 A
• Filed: 07/21/1988
• Issued: 05/23/1989
• Est. Priority Date: 10/16/1986
• Status: Expired due to Term

• Current Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Kelley, Arthur W., Owens, William R.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Logan, Sharon D.
• Application Number:
  US07/223,703
• Time in Patent Office: 306 Days
• Field of Search: 307/11-13, 307/17, 307/91, 307/35, 307/62, 307/83, 455/41, 455/3, 333/24 R, 333/177, 333/1, 333/100, 336/174, 336/175, 381/179
• US Class Current: 307/11
• CPC Class Codes: H01F 2038/305 with toroidal magnetic core
• CPC Class Codes: H01F 30/10 Single-phase transformers H01F30/16 takes precedence
• CPC Class Codes: H01F 38/22 for single phase ac

Abstract

An inductive coupled power system has a transmission circuit with a dual primary comprising two conductor loops. First segments of the loops extend through an area served by the system adjacent each other and second segments of the loops extend through the area one on either side of the adjacent first segments. A small loop configuration minimizes the stray magnetic field. A secondary pickup assembly has a U-shaped core with two legs which embrace the first segments of the two loops and a core element adjacent the first loop segments is positioned between the ends of the legs. Each of the power circuits of a plurality of loads includes a shunt regulator.

Claims

1. In a system for inductive coupling of AC power from a source having two terminals to each of a plurality of receiver units, a transmission circuit, comprising:

two conductor loops connected with said source and extending through an area containing said receiver units,

a first segment of the two loops being connected with one source terminal and

a second segment of each loop being connected with the other source terminal,

the first segment of the two loops extending through the area and the second segments of the two loops extending through the area one on either side of said first segment.

2. The transmission circuit of claim 1 in which said conductor loop segments are substantially coplanar.

3. The transmission circuit of claim 2 in which each of said second conductor loop segments is spaced from the two adjacent first conductor loop segment.

4. The transmission circuit of claim 1 in which each of said conductor loop segments is generally rectangular in cross-section.

5. The transmission circuit of claim 2 for operation at a frequency of the order of 28 KHz, in which said conductor loops are of litz wire.

6. The transmission circuit of claim 3 with an insulating housing for said conductor loops, the housing having means which engage each of the segments of the conductor loops to maintain the segments in said spaced relationship.

7. The transmission circuit of claim 6 in which said housing has three parallel, longitudinally extending, spaced apart coplanar conductor pockets with the first segment of the two conductor loops in the center pocket and one of the second segments of the conductor loops in each of the outer pockets.

8. The transmission circuit of claim 7 in which said housing includes a base with three longitudinally extending ribs which extend into the pockets, positioning the conductor loop segments therein.

9. An inductive power coupling system comprising the transmission circuit of claim 1 in combination with a secondary pickup assembly for a receiver unit, including:

a U-shaped core having two legs; and

a secondary circuit coil on said core, the legs of said U-shaped core embracing the first segment of the two conductor loops to couple a signal between the transmission and secondary circuits.

10. An inductive power coupling system comprising the transmission circuit of claim 3 with a secondary pickup assembly for a receiver unit including:

a U-shaped core having two legs; and

a secondary circuit coil on said core, the legs of said U-shaped core embracing the first segment of the two conductor loops and being between said first segment and said second segments.

11. An inductive power coupling system comprising the transmission circuit of claim 7 in which said housing has two channels, one between the center pocket and each of the other pockets, and a secondary pickup assembly unit for a receiver, including:

a U-shaped core having two legs; and

a secondary circuit coil on said core, the legs of said U-shaped core extending into said channels and embracing the first segment of said two conductor loops.

12. The inductive power coupling system of claim 9 in which the legs of the pickup core have ends which extend beyond the conductor loop segments and including a core element adjacent the first conductor loop segment and between the ends of the secondary pickup core legs.

13. The inductive power coupling system of claim 11 in which the legs of the pickup core are longer than the crosssectional dimension of the conductor loop segments and including a core element adjacent the first conductor loop segment and between the legs of the secondary pickup core.

17. The transmission circuit of claim 1 in which each of the two conductor loops has a separate first segment and the two first segments extend through the area adjacent each other.

14. In an inductive power coupling system having a primary circuit conductor, a secondary pickup assembly, comprising:

a U-shaped core having two legs; and

a secondary circuit coil on said core, the legs of said U-shaped core embracing said primary circuit conductor to couple a signal between the primary and secondary circuits.

15. The secondary pickup assembly of claim 14 in which said U-shaped core has a center section between said two legs and said coil extends about said center section.

16. The secondary pickup assembly of claim 14 having an insulating cover on said core with said secondary circuit coil outside said cover.