Two piece face plate for wall box mounted device

• US 4,835,343 A
• Filed: 03/30/1987
• Issued: 05/30/1989
• Est. Priority Date: 03/30/1987
• Status: Expired due to Term

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Graef, John T., Jacoby, Elliot G., Spira, Joel S.
• Primary Examiner(s): Grimley, A. T.
• Assistant Examiner(s): TONE, DAVID
• Application Number:
  US07/032,484
• Time in Patent Office: 792 Days
• Field of Search: 174/66, 174/67, 220/241, 220/242, 439/536
• US Class Current: 174/66
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box

Abstract

A two piece face plate for wall mounted devices having a rectangular escutcheon is disclosed. An adapter plate having the length and width of the wall box opening is connected to the yoke of a wall box mounted device at the screw openings in the yoke plate reserved for the connection of the wall plate. Snap receiving openings are contained in the adapter plate. A decorative wall plate, which is free of mounting screw openings, has projecting snaps which project into the snap openings in the adapter plate. An internal flange extending from the wall plate produces a shadow around the periphery of the wall plate relative to the wall in which the switch is mounted. A plural gang wall box is disclosed which receives respective devices and respective adaptor plates. A common wall plate is snapped into position relative to all adapter plates.

Claims

1. In combination, a two piece face plate and a wall box mounted device;

said wall box mounted device having an attached generally thin, flat, rectangular yoke plate, said yoke plate having first and second openings therethrough located on centers which match the center-to-center spacing of threaded openings in said wall box which receive said device;

said yoke plate having third and fourth openings for receiving mounting screws, said third and fourth openings being spaced on centers which match the center-to-center spacing of the mounting openings of a decorative wall plate;

said two piece face plate including an adapter plate and a wall plate;

said adapter plate comprising a generally thin, flat rectangular plate of length and width substantially equal to the length and width respectively of a single wall box;

said adapter plate having first and second openings therein on a center-to-center spacing and with a symmetry equal to that of said third and fourth openings in said yoke plate, whereby said adapter plate can be fastened to said yoke plate in a position parallel to and juxtaposed to said yoke plate and extending across the full opening of said wall box and substantially sealing the entry to said wall box;

said adapter plate further having at least first and second spaced snap connection means accessible from the surface of said adapter plate which faces away from said yoke plate;

said adapter plate further having an access opening therethrough;

said wall plate comprising a generally thin, flat rectangular plate having an opening therethrough in alignment with said access opening and having an interior surface facing said adapter plate and an exterior surface opposite to said interior surface;

at least first and second snap connector means extending from said interior surface of said wall plate and in alignment with said first and second snap connector means respectively of said adapter plate and operable into and out of snap connection therewith;

said exterior surface of said wall plate being undisturbed by features due to plate mounting structures, the length and width of said wall plate being at least equal to the length and width of said adapter plate.

2. The combination of claim 1, wherein said yoke plate has a relatively shallow rectangular escutcheon fixed to and extending from the external side thereof;

said rectangular escutcheon being generally centrally located on said face plate;

said adapter plate and said wall plate each having rectangular openings which closely conform to the periphery of the sides of said escutcheon;

said escutcheon having a height sufficient to extend through said adapter plate and wall plate.

3. The combination of claim 2, wherein the exterior surface of said wall plate has a chamfer around the exterior surface of said rectangular opening therethrough, thereby to minimize visual differences due to differences in the depth of penetration of said escutcheon through said rectangular opening in said wall plate.

4. The combination of claim 1, wherein said yoke plate is metal and said adapter plate and face plate are plastic.

5. The combination of claim 1, wherein said device has at least a pair of electrical terminals connectable to electrical wires in said wall box.

6. The combination of claim 5, wherein said device includes electrical wires in said wall box and an on/off switch and said electrical wires in said wall box comprise the wires of a lighting load, and said on/off switch controls said lighting load.

7. The combination of claim 5, wherein said device includes electrical wires in said wall box and a dimmer control;

said electrical wires in said wall box comprise the wires of a lighting load and said dimmer control controls said lighting load.

8. The combination of claim 1, wherein said first and second holes in said yoke plate and said first and second holes in said adapter plate are disposed on a line extending symmetrically through the center of said adapter plate and are extended in a direction perpendicular to said line to enable screw connection to said wall box even in the presence of dimensional misalignment between said yoke plate and wall box.

9. The combination of claim 1, wherein said at least first and second snap connection means of said adapter plate comprise respective openings through said adapter plate, and wherein said first and second snap connector means of said wall plate comprise snap projections which enter said respective openings and make snap connection therein.

10. The combination of claim 1, which further includes a flange projecting from said interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.

11. The combination of claim 1, wherein said yoke plate has a relatively shallow rectangular escutcheon fixed to and extending from one side thereof;

said rectangular escutcheon being generally centrally located on said face plate;

said adapter plate and said wall plate each having rectangular openings which closely conform to the periphery of the sides of said escutcheon;

said escutcheon having a height sufficient to extend through said adapter plate and wall plate;

and wherein the exterior surface of said wall plate has a chamfer around the exterior surface of said rectangular opening therethrough;

and wherein said yoke plate is metal and said adapter plate and wall plate are plastic;

and wherein said device has at least a pair of electrical terminals connectable to electrical wires in said wall box;

and wherein said first and second holes in said yoke plate and said first and second holes in said adapter plate are disposed on a line extending symmetrically through the center of said adapter plate and are extended in a direction perpendicular to said line to enable screw connection to said wall box even in the presence of dimensional misalignment between said yoke plate and wall box.

12. The combination of claim 11, wherein said device includes an on/off switch.

13. The combination of claim 11, wherein said device includes a dimmer control for a lighting load.

14. The combination of claim 11, wherein said at least first and second snap connection means of said adapter plate comprise respective openings through said adapter plate, and wherein said first and second snap connector means of said face plate comprise snap projections which enter said respective openings and make snap connection therein.

15. The combination of claim 11, which further includes a flange projecting from said interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.

16. The combination of claim 1, wherein said thin, flat rectangular yoke plate is permanently attached to said device.

17. The combination of claim 1, wherein said device is a switch device having a switching structure mounted adjacent said yoke plate and disposed on one side thereof;

a back box fixed to said yoke plate and enclosing at least a portion of said switching structure; and

a switch operating means extending from and accessible from the other side of said yoke plate and operable to operate said switching structure;

said first and second openings of said yoke plate each disposed longitudinally beyond the outline of said back box;

said access opening in said adapter plate permitting access to said switch operating means.

18. The combination of claim 17, wherein said thin, flat rectangular yoke plate is permanently attached to said device.

19. The combination of claim 18, wherein said yoke plate has a relatively shallow rectangular escutcheon fixed to and extending from the external side thereof;

said rectangular escutcheon being generally centrally located on said face plate;

said adapter plate and said wall plate each having rectangular openings which closely conform to the periphery of the sides of said escutcheon;

said escutcheon having a height sufficient to extend through said adapter plate and wall plate;

said switch operating means extending through said escutcheon.

20. The combination of claim 19, wherein the exterior surface of said wall plate has a chamfer around the exterior surface of said rectangular opening therethrough, thereby to minimize visual differences due to differences in the depth of penetration of said escutcheon through said rectangular opening in said wall plate.

21. The combination of claim 17, which further includes a flange projecting from said:

interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.

22. A two piece face plate for a conventional, NEMA conforming, wall box mounted device of the type which is mountable to a conventional, NEMA conforming, wall box and has a rectangular escutcheon extending from a metal yoke plate and a pair of spaced, conventional, NEMA conforming, threaded openings for receiving cover plate retaining screws;

said two piece face plate comprising;

an adapter plate and a wall plate;

said adapter plate comprising a generally thin, flat rectangular plate of length and width approximately equal to the length and width of a conventional wall box opening and having a central rectangular opening therein of dimension adapted for receiving a rectangular device escutcheon and having first and second spaced openings symmetrically located on a central line through the length of said flat rectangular plate;

said adapter plate further having first snap connector means and being free of means for supporting a wall box mounted device;

said wall plate comprising a generally thin, flat rectangular plate of a length and width each greater than that of said adapter plate and having a rectangular opening therethrough of length and width equal to that of said rectangular opening in said adapter plate and juxtaposed therewith;

said wall plate further having second snap connector means extending from one surface thereof and in alignment with said first snap connector means of said adapter plate and operable into and out of engagement therewith;

whereby said adapter plate is supportable by being connected to the wall box mounted device by screws extending through said first and second openings and engageable in said pair of threaded openings of the wall box mounted device, said adapter plate being operable to enclose the full exposed opening of the wall box.

23. The two piece face plate of claim 22, wherein said adapter plate has third and fourth laterally extended openings therethrough on the line containing said first and second openings and disposed symmetrically with said first and second openings;

said third and fourth openings having a center-to-center spacing of about 2.8 inches;

said third and fourth openings having respective heights at least as great as the diameter of standard mounting screws used for mounting a device in said wall box.

24. The two piece face plate of claim 23, wherein said snap connector means in said adapter plate comprises a plurality of symmetrically disposed openings therethrough, and wherein said snap connector means of said wall plate comprises a plurality of flexible projections receivable in respective ones of said openings with snap connection operation.

25. The two piece face plate of claim 24, wherein the rectangular opening in said wall plate has a chamfer on the surface facing away from said adapter plate.

26. The two piece face plate of claim 23, which further includes a flange projecting from said interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.

27. The two piece face plate of claim 25, wherein said snap connector means in said adapter plate comprises a plurality of symmetrically disposed openings therethrough, and wherein said snap connector means of said wall plate comprises a plurality of flexible projections receivable in respective ones of said openings with snap connection operation.

28. The two piece face plate of claim 27, wherein the rectangular opening in said wall plate has a chamfer on the surface facing away from said adapter plate.

29. The two piece face plate of claim 22, wherein said rectangular opening in said adapter plate is aligned with said rectangular opening in said wall plate.

30. The two piece face plate of claim 22, wherein said snap connector means in said adapter plate comprises a plurality of symmetrically disposed openings therethrough, and wherein said snap connector means of said wall plate comprises a plurality of flexible projections receivable in respective ones of said openings with snap connection operation.

31. The two piece face plate of claim 22, which further includes a flange projecting from said interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.

32. The two piece face plate of claim 22, wherein the rectangular opening in said wall plate has a chamfer on the surface facing away from said adapter plate.

33. The two piece face plate of claim 22, wherein each of said adapter plate and wall plate are molded plastic plates.

34. The two piece face plate of claim 22, wherein the surface of said wall plate which faces said adapter plate has first and second countersunk openings facing and aligned with said first and second openings in said adapter plate.

35. A face plate structure for a plurality of wall box mounted devices which are mounted in a multi-ganged wall box;

said multi-ganged wall box forming a plurality of spaced volumes for receiving respective ones of said plurality of wall box mounted devices therein;

said plurality of spaced volumes each having a respective set of first and second openings which receive mounting screws for mounting respective ones of said wall box mounted devices in said volumes;

each of said wall box mounted devices having a generally thin flat rectangular yoke plate which has first and second openings therethrough on centers which match the spacing of said first and second sets of openings in said spaced volumes, and having third and fourth openings for receiving the mounting screws of a decorative wall plate;

said face plate structure comprising a plurality of identical adapter plates and a single wall plate;

each of said adapter plates comprising a generally thin, flat rectangular plate of length and width substantially equal to the length and width of the surface opening of any of said plurality of spaced volumes;

each of said adapter plates having first and second openings therein having a center-to-center spacing and a symmetry equal to that of said third and fourth openings in any of said yoke plates, whereby each of said adapter plates can be fastened to a respective one of said plurality of volumes in a position parallel to and juxtaposed to said respective one of said yoke plates and extends across the full opening of its said respective volume and whereby each of said plurality of adapter plates abuts edge-to-edge with all adjacent adapter plates to substantially sell the full entry of said wall box;

said wall plate comprising a single generally thin, flat plate having a height at least equal to the height of said adapter plates and a width equal to at least the total combined width of each of said adapter plates; and

snap connection means for connecting and holding said wall plate in a covering position extending across each of said adapter plates.

36. The face plate structure of claim 35, wherein said plurality of volumes and adapter plates consists of two each.

37. The face plate structure of claim 35, wherein the exterior surface of said wall plate is undisturbed by features due to plate mounting structures.

38. The face plate structure of claim 35, wherein at least one of said adapter plates has an access opening therethrough, and wherein said wall plate has an access opening therethrough in registry with said access opening in said at least one of said adapter plates when said wall plate is connected to said adapter plates

39. The face plate structure of claim 35, wherein each of said adapter plates has an access opening therethrough and wherein said wall plate has a plurality of access openings therethrough, each in registry with a respective one of said access openings in said adapter plate when said wall plate is connected to said adapter plates

40. The face plate structure of claim 35, wherein each of said yoke plates has a relatively shallow rectangular escutcheon fixed to and extending from the external side thereof;

said adapter plates and said wall plate having each of respective rectangular openings which closely conform to the periphery of the sides of respective ones of said escutcheons;

each of said escutcheons having a height sufficient to extend through its respective one of said adapter plates and said wall plate.

41. The face plate structure of claim 40, wherein the exterior surface of said rectangular openings in said wall plate are chamfered at its edges, thereby to minimize visual differences due to differences in the depth of penetration of said escutcheons through said rectangular openings in said wall plate.

42. The face plate structure of claim 40, wherein said first and second holes in each of said yoke plates and said first and second holes in each of said adapter plates are disposed on a line extending symmetrically through the center of said adapter plates and are extended in a direction perpendicular to said line to enable screw connection to said wall box even in the presence of dimensional misalignment between said yoke plate and wall box.

43. The face plate structure of claim 35, which further includes a flange projecting from said interior surface of said wall plate;

said flange having a height less than about one-quarter inch and being spaced from the exterior periphery of said face plate by about less than one-quarter inch, thereby to produce a shadow effect around the periphery of said face plate when said combination is mounted on a wall.