Battery charging system

• US 4,849,682 A
• Filed: 10/30/1987
• Issued: 07/18/1989
• Est. Priority Date: 10/30/1987
• Status: Expired due to Fees

• Current Assignee: Vitec A/B Co., Inc.
• Original Assignee: Anton/Bauer Inc. (Vitec Group PLC)
• Inventors: Bauer, George W., Sokira, Thomas J.
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US07/115,155
• Time in Patent Office: 627 Days
• Field of Search: 320/15, 320/19, 320/21, 320/31, 320/35
• US Class Current: 320/106
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0024 Parallel/serial switching of connection of batteries to charge or load circuit
• CPC Class Codes: Y10S 320/12 Precharging analysis, e.g. determining presence of battery

Abstract

A system for sequentially charging a plurality of batteries initially interrogates each battery to determine the battery type and the level of charge. The charging system prioritizes the batteries to be charged from most to least fully charged and charges the batteries in that order. The charging is provided by pulsed current during sequential portions of periodic intervals to charge the batteries in a short period of time and utilize the battery charger to full or nearly full capacity.

Claims

1. An apparatus for charging a plurality of batteries, said apparatus comprising:

means for reading at least one parameter associated with each of said batteries;

means, coupled to the reading means, for determining which of said batteries has the highest charging priority based on said battery parameter or parameters; and

means responsive to the determining means for charging said highest priority battery before other batteries in said plurality.

2. An apparatus as set forth in claim 1 wherein one of said battery parameters is the state of charge of each of said batteries.

3. An apparatus as set forth in claim 2 wherein the battery having the highest state of charge is assigned highest priority and charged first by the charging means.

4. An apparatus as set forth in claim 2 wherein:

the determining means includes means for determining which of said batteries in need of substantial charge have the highest state of charge and the next highest state of charge; and

the charging means includes means for automatically charging said battery having the highest charge before charging said battery having the next highest charge.

5. An apparatus as set forth in claim 2 wherein another one of said battery parameters is temperature.

6. An apparatus as set forth in claim 5 wherein the battery having the highest state of charge is assigned highest priority among a plurality of batteries needing substantial charge and exhibiting a temperature within a range suitable for charging.

7. An apparatus as set forth in claim 1 wherein one of said battery parameters is battery capacity.

8. An apparatus as set forth in claim 7 wherein batteries having one predetermined capacity are charged before batteries having another capacity.

9. An apparatus as set forth in claim 1 wherein said charging means includes means for delivering higher than rated, fast charge current to said highest priority battery during one subinterval of each of a multiplicity of periodic intervals, said current and said subinterval being such that the average current delivered during said periodic interval is approximately the rated, fast charge current of said highest priority battery, and delivering an equalizer current to another battery of said plurality which is nearly fully charged, during other subintervals of at least some of said periodic intervals.

10. An apparatus as set forth in claim 9 wherein said charging means includes means for delivering a current to a fully charged battery of said plurality during still other subintervals of at least some of said periodic intervals to trickle charge and thereby prevent discharge of said fully charged battery.

11. An apparatus as set forth in claim 10 wherein said equalizer current has a constant magnitude during the associated subintervals approximately equal to said higher than rated, fast charge current, and said trickle charging current has a constant magnitude during the associated subintervals approximately equal to said higher than rated, fast charge current.

12. An apparatus for charging a plurality of batteries having less than full charge, said apparatus comprising:

means for determining the approximate state of charge of each of said batteries to be charged;

means coupled to the determining means for assigning each of said batteries a priority based at least in part on the state of charge determined by said determining means with a highest priority corresponding to the battery having the most charge through a lowest priority corresponding to the battery having the least charge; and

means for charging each of said batteries in accordance with the assigned priorities.

13. An apparatus as set forth in claim 12 wherein the charging means further comprises means for delivering, during one subinterval of a periodic interval, current to the highest priority battery, and delivering during other subintervals of at least some of said periodic intervals, current to at least one other of the batteries in said plurality.

14. An apparatus as set forth in claim 12 further comprising:

means for sensing the temperature of each of said batteries of said plurality; and

means for modifying the battery priorities based on the temperature of the batteries such that batteries having temperatures within a temperature range suitable for charging have a higher priority than batteries having temperatures outside of said temperature range.

15. An apparatus as set forth in claim 14 further comprising:

means for determining the capacity of each of the batteries in said plurality; and

means for modifying the battery priorities based on the battery capacity such that batteries of a certain capacity have a higher priority than batteries of another capacity regardless of the state of charge of the batteries.

16. An apparatus for charging a plurality of batteries including a substantially discharged battery and a nearly fully charged battery, said apparatus comprising:

means for determining the states of charge of said substantially discharged battery and said nearly fully charged battery; and

charging means for delivery to said substantially discharged battery, during one subinterval of each of a multiplicity of periodic intervals, a pulse of higher than rated current yielding approximately rated charging current on the average to said substantially discharged battery, and delivering to said nearly fully charged battery during another subinterval of each of said multiplicity of said periodic intervals, a pulse of higher than rated current yielding an equalization current on the average to said nearly fully charged battery to equalize the charge of cells in said nearly fully charged battery, said pulse of current in said one subinterval being substantially greater in duration than said pulse of current in said other subinterval, and said one subinterval not overlapping said other subinterval to minimize the peak current requirement of said charging means.

17. An apparatus as set forth in claim 16 wherein:

said plurality of batteries includes a fully charged battery;

the determining means includes means for determining the state of charge of said fully charged battery; and

said charging means includes means for delivering, during said periodic intervals, a trickle current on the average to said fully battery to prevent said fully charged battery from discharging over time.

18. An apparatus for charging a plurality of batteries including a substantially discharged battery and a nearly fully charged battery and for maintaining the charge of a fully charged battery, said apparatus comprising:

means for determining the states of charge of said substantially discharged battery, said nearly fully charged battery and said fully charged battery; and

charging means for delivering, during periodic intervals, approximately rated charging current on the average to said substantially discharged battery, delivering, during said periodic intervals, an equalization current on the average to said nearly fully charged battery to equalize the charge of cells in said nearly fully charged battery, and delivering, during said periodic intervals, a trickle current on the average to said fully charged battery to prevent said fully charged battery from discharging over time, and wherein

said charging means includes means for delivering pulses of higher than rated charging current to said substantially discharged battery, said nearly fully charged battery and said fully charged battery during respective subintervals of said periodic interval.

19. An apparatus as set forth in claim 18 wherein said charging means includes means for delivering approximately 4.5 amperes of current during each of said respective subintervals, said rated current of at lest one of said batteries is 4 amperes, and the duration of the current delivered to said nearly fully charged battery and said fully charged battery is less than or equal to approximately 100 milliseconds.

20. An apparatus for charging a plurality of batteries including a substantially discharged battery and a nearly fully charged battery, said apparatus comprising:

means for determining the states of charge of said substantially discharged battery and said nearly fully charged battery; and

charging means for delivering, during periodic intervals, approximately rated charging current on the average to said substantially discharged battery, and delivering, during said periodic intervals, and equalization current on the average to said nearly fully charged battery to equalize the charge of cells in said nearly fully charged battery; and

wherein

said charging means includes means for delivering a pulse of approximately constant, higher than rated charging current to said substantially discharged battery during one subinterval of every periodic interval, and a pulse of approximately constant current to said nearly fully charged battery during another subinterval of every "N" periodic intervals where "N" is an integer greater than one.