Moisture resistant lighting tube

• US 4,851,972 A
• Filed: 05/11/1987
• Issued: 07/25/1989
• Est. Priority Date: 05/11/1987
• Status: Expired due to Fees

• Current Assignee: Light & Sound Specialties Incorporated
• Original Assignee: Light & Sound Specialties Incorporated
• Inventors: Altman, Peter W.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): NEILS, PEGGY A
• Application Number:
  US07/048,162
• Time in Patent Office: 806 Days
• Field of Search: 362/267, 362/227, 362/236, 362/158, 362/310
• US Class Current: 362/267
• CPC Class Codes: F21S 4/20 with light sources held by or within elongate supports
• CPC Class Codes: F21V 31/00 Gas-tight or water-tight arrangements

Abstract

A moisture resistant lighting tube comprising a flexible, transparent tube of plastic polymeric material housing miniature lamps within the tube interior. Electrical connectors are encased in a hardened thermoplastic potting compound at each end of the tube. The hardened potting compound serves as a dust barrier and strain relief. Moisture free gas such as dried nitrogen is injected in the tube interior under pressure via an opening in the tube wall. The gas displaces moisture laden air within the tube. The air is expelled via another opening in the tube wall. Sealant compound is injected in both wall openings to form sealant plugs which seal the openings from the tube interior, trap the moisture free gas in the tube interior and prevent moisture from entering therein.

Claims

1. A moisture resistant lighting tube for housing miniature lamps, comprising:

a tube of light transmissive material having closed end portions,

a miniature lamp circuit disposed within the tube interior,

a substantially moisture-free gas filling the tube interior between said closed end portions,

a first opening in a wall of said tube between said closed end portions for admitting substantially moisture-free gas into said tube interior to displace moisture-containing air from the tube interior,

a second opening in a wall of said tube between said closed end portions for discharging moisture-containing air displaced by said gas from the tube interior, and

means for forming a moisture tight seal at said first and second openings along the tube interior to prevent entry of moisture therein.

2. Moisture resistant tube according to claim 1 wherein the gas is nitrogen.

3. Moisture resistant tube according to claim 1 wherein the gas is pressurized.

4. Moisture resistant lighting tube for housing miniature lamps, comprising:

a tube of light transmissive material,

a rigid plug at each of two spaced locations along the tube interior, each plug encasing an electrical connector, said tube having an opening at each of two spaced locations, each opening being spaced inwardly of a rigid plug, one of said openings serving to admit substantially moisture-free gas into said tube interior to displace moisture-containing air from the tube interior, the other of said openings serving to discharge moisture-containing air displaced by said gas from the tube interior,

a sealant plug disposed at each of two spaced locations along the tube interior so as to seal each of said openings,

a substantially moisture-free gas filling the tube interior between said sealant plugs, and

miniature lamps disposed within said tube interior and electrical conductor means connected to said lamps, said electrical conductor means being connected to each of said electrical connectors at a junction within a rigid plug whereby each rigid plug serves as a strain relief for the junction.

5. Moisture resistant tube according to claim 4 wherein said gas is nitrogen.

6. Moisture resistant tube according to claim 4 wherein said sealant plug is a silicone compound.

7. Moisture resistant tube according to claim 4 wherein said rigid plug is a thermoplastic potting compound.

8. Moisture resistant lighting tube according to claim 4 wherein the gas is pressurized.

9. A moisture resistant lighting tube for housing miniature lamps, comprising:

a tube of light transmissive material,

a miniature lamp circuit disposed within the tube interior,

barrier means for encasing a first portion of the miniature lamp circuit and for providing a dust barrier at a first location along the tube,

barrier means for encasing a second portion of the miniature lamp circuit and for providing a dust barrier at a second location along the tube, and

a first opening in said tube for admitting substantially moisture-free gas into said tube interior between said barrier means to displace moisture-containing air from the tube interior,

a second opening in said tube for discharging moisture-containing air displaced by said gas from the interior of the tube between said barrier means.

10. A moisture resistant lighting tube according to claim 9 including a substantially moisture-free gas filling the tube interior, and means for forming a moisture tight seal at said first and second openings along the tube interior to prevent entry of moisture through the openings into the tube interior.

11. A moisture resistant lighting tube according to claim 10 including means for forming a moisture tight seal at each of said barrier means to prevent entry of moisture across the barrier means into the tube interior.

12. A moisture resistant lighting tube according to claim 11 wherein each of said barrier means is a thermoplastic potting compound and wherein said means for forming a moisture tight seal is a silicone compound.