Flexible piezoelectric switch activated metering pulse generators

• US 4,868,566 A
• Filed: 05/03/1988
• Issued: 09/19/1989
• Est. Priority Date: 05/03/1988
• Status: Expired due to Term

• Current Assignee: Badger Meter Incorporated
• Original Assignee: Badger Meter Incorporated
• Inventors: Stolz, John D., Karsten, Lee L., Strobel, Donald H.
• Primary Examiner(s): Eisenzopf, Reinhard J.
• Assistant Examiner(s): Miele, Anthony L.
• Application Number:
  US07/189,533
• Time in Patent Office: 504 Days
• Field of Search: 324/157, 324/168, 310/339, 310/318, 310/319, 310/338, 340/870.3
• US Class Current: 340/870.3
• CPC Class Codes: G06M 1/276 using mechanically-actuated contacts

Abstract

In a metering pulse generator, a metering element engages a spring member to effect a gradual bending movement in one direction followed by a rapid return movement during which a pulse signal is developed by a piezoelectric material on the spring member . Energy is absorbed during each such rapid return movement of the spring member to provide damping, inhibit oscillations and effect reliable generation of a single pulse signal which is applied to an amplifier for transmission to a monitoring station.

Claims

1. A pulse signal generating device for responding to movements of metering elements or the like and transmitting pulse signals to a monitoring station, said device comprising:

sensor means positionable to be engaged and deformed by a metering element and to develop an electrical signal during movement of the metering element through a certain portion of a path of movement thereof, and an amplifier device having input electrode means coupled to said sensor means and output electrode means arranged for coupling through connecting wire means to the monitoring station, said sensor means comprising a spring member of resilient sheet material having a terminal end portion for extending into the path of movement of the metering element to effect a bending movement in one direction away from an initial rest condition and a return movement in the opposite direction back to said initial rest condition, and deformation sensing means for developing an electrical signal in response to bending movements of said spring member, said spring member being so arranged and positioned in said path of movement of said metering element as to gradually effect said bending movement in said one direction and to relatively rapidly effect said return movement to said initial rest condition after said metering element reaches a certain position, and damping and oscillation inhibiting means for controlling the duration of said return movement to control the duration of the generated pulse signal and for inhibiting oscillatory movement of said spring member following movement of said spring member back to said initial rest condition.

2. A pulse signal generating device as defined in claim 1, said deformation sensing means being mounted on one surface of said spring member to be deformed with said spring member during said bending and return movements thereof.

3. A pulse signal generating device as defined in claim 2, said resilient sheet material being an electrically insulating material and said amplifier device being mounted on said sheet material, and circuit means on said spring member connecting said sensing means to said input electrode means of said amplifier device.

4. A pulse signal generating device as defined in claim 2, said sensing means comprising a thin layer of piezoelectric material secured against said one surface of said spring member.

5. A pulse signal generating device as defined in claim 4, said resilient sheet material of said spring member being an electrically insulating material, a pair of electrodes on opposite surfaces of said thin layer of piezoelectric material, conductive layer means bonded to said one surface of said spring member, and a conductive adhesive between a portion of said conductive layer means and one of said pair of electrodes.

6. A pulse signal generating device as defined in claim 5, said amplifier device being mounted on said sheet material, and circuit means mounted on said spring member and connecting the other of said pair of electrodes and said conductive layer means to said input electrode means of said amplifier device.

7. A pulse signal generating device as defined in claim 1, said damping and oscillation inhibiting means including means providing a surface in close proximity to a surface of said spring member such as to absorb energy in air which is entrapped and pressurized and displaced during said return movement of said spring member back to said initial rest condition.

8. A pulse signal generating device as defined in claim 1, said damping and oscillation inhibiting means including stop means limiting return movement of said spring member in said opposite direction beyond said initial rest condition.

9. A pulse signal generating device as defined in claim

said deformation sensing means including a piezoelectric film secured to one surface of said spring member for developing said electrical signal in response to bending movements of said spring member said piezoelectric film being operative during said gradual movement in said one direction to develop a charge of one polarity which is gradually bled off during said gradual movement and being operative during said rapid return movement to develop a short duration relatively high charge voltage of the opposite polarity.

10. A pulse signal generating device as defined in claim 9, an amplifier device in close proximity to said deformation sensing means and arranged to respond to said short duration relatively high voltage of said opposite polarity to be shifted from a non-conductive state to a conductive state.

11. A pulse signal generating device as defined in claim 9, means supporting said spring member in a bowed configuration when in said rest condition.

12. A pulse signal generating device for responding to movements of metering elements or the like and transmitting output pulse signals to a monitoring station, said device comprising:

sensor means positionable to be engaged and deformed by a metering element and to develop an electrical signal during movement of the metering element through a certain portion of a path of movement thereof, and an amplifier device in close proximity to said sensor means and having input electrode means coupled to said sensor means and output electrode means arranged for coupling through connecting wire means to the monitoring station, said sensor means being arranged to develop a single high amplitude pulse signal of one polarity during each movement of the metering element through said certain portion of its path of movement, and said amplifier device being normally non-conductive and being rendered conductive for-transmission of an output pulse signal to a monitoring station in response to application of each high amplitude pulse signal of said one polarity to said input electrode means thereof, whereby significant energy consumption by said amplifier device takes place only during said high amplitude pulse signal and is minimized.

said sensor means comprising a spring member of resilient sheet material having a terminal end portion for extending into the path of movement of the metering element to effect a bending movement in one direction away from an initial rest condition and a return movement in the opposite direction back to said initial rest condition, and deformation sensing means for developing an electric signal in response to bending movements of said spring member, said spring member being so arranged and positioned in said path of movement of said metering element as to gradually effect said bending movement in said one direction and to relatively rapidly effect said return movement to said initial rest condition after said metering element reaches a certain position, and damping and oscillation inhibiting means for controlling the duration of said return movement to control the duration of the generated pulse signal and for inhibiting oscillatory movement of said spring member following movement of said spring member back to said initial rest condition, to facilitate development of said single high amplitude development of said single high amplitude pulse signal of one polarity during each return movement of said metering element.

13. A pulse signal generating device as defined in claim 12 said damping and oscillation inhibiting means including means providing a surface in close proximity to a surface of said spring member such as to absorb energy in air which is entrapped and pressurized and displaced during said return movement of said spring member back to said initial rest condition.

14. A pulse signal generating device as defined in claim 12, said damping and oscillation inhibiting means including stop means limiting return movement of said spring member in said opposite direction beyond said initial rest condition.

15. A pulse generating device as defined in claim 12, further including impedance means in proximity to said amplifier device and coupled between said output electrode means to be coupled through said connecting wire means to the monitoring station and to present a certain impedance at the monitoring station in the normal non-conductive state of said amplifier means.