Vehicular moisture sensor and mounting apparatus therefor

• US 4,871,917 A
• Filed: 04/19/1988
• Issued: 10/03/1989
• Est. Priority Date: 04/19/1988
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: Bentley, Richard D., Hanft, Karl-Heinz, Schofield, Kenneth, Schierbeek, Kenneth L., Larson, Mark L., O'Farrell, Desmond J.
• Primary Examiner(s): Hannaher, Constantine
• Application Number:
  US07/183,706
• Time in Patent Office: 532 Days
• Field of Search: 250/339, 250/341, 250/349, 15/250 C, 318/444, 318/480, 318/483, 318/DIG. 2
• US Class Current: 250/341.7
• CPC Class Codes: B60S 1/0822 characterized by the arrangement or type of detection means
• CPC Class Codes: B60S 1/0833 Optical rain sensor
• CPC Class Codes: B60S 1/0885 the sensor being integrated in a rear-view mirror module
• CPC Class Codes: B60S 1/0888 characterized by the attachment of the elements in a unit
• CPC Class Codes: G01N 2021/435 Sensing drops on the contact surface
• CPC Class Codes: G01N 21/43 by measuring critical angle
• CPC Class Codes: G01N 2201/0813 Arrangement of collimator tubes, glass or empty
• CPC Class Codes: Y10S 15/15 Moisture responsive

Abstract

A moisture sensing assembly for controlling vehicle accessories such as windshield wipers is mounted on the inner surface of a vehicle window or windshield for detecting moisture on the outer window surface. A plurality of infrared energy emitting diodes and a sensor for receiving reflected infrared energy from the window and any moisture thereon are mounted at predetermined angles and spacing in a support. The support is biased against the window and enclosed in a protective housing detachably mounted to a window mounted plate preferably adjacent a rearview mirror on the front windshield. The support preferably includes an infrared energy monitoring sensor adjacent the emitting diodes which may be combined with or separate from an ambient infrared energy sensor. The monitoring and ambient sensors provide reference energy levels allowing compensation for varying diode output due to temperature and age and varying external vehicle light conditions.

Claims

1. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite surface of the window, the window having inside and outside surfaces, said assembly comprising:

emitter means for emitting radiant energy toward the window;

detector means for detecting and receiving radiant energy from said emitter means after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

support means for supporting said emitter means and detector means in spaced angular relationship to one another;

a mounting member for attachment to the inside window surface;

mounting means for engaging said mounting member and releasably mounting said support means on the inside window surface including biasing means for resiliently holding said support means against the inside window surface with said emitter means at a predetermined incident angle and said deflector means at a predetermined reflection angle; and

releasable locking means on at least one of said mounting member and said mounting means for holding said mounting member and mounting means together until released.

2. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite surface of the window, the window having inside and outside surfaces, said assembly comprising:

emitter means for emitting radiant energy toward the window;

detector means for detecting and receiving radiant energy from said emitter means after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

support means for supporting said emitter means and detector means in spaced angular relationship to one another;

mounting means for releasably mounting said support means on the inside window surface including biasing means for resiliently holding said support means against the inside window surface with said emitter means at a predetermined incident angle and said detector means at a predetermined reflection angle;

said support means including a rigid mounting block having contact means along a predetermined plane for engaging the window surface, a first aperture extending at a first predetermined angle to said plane of said contact means, a second aperture extending at a second predetermined angle to said plane of said contact means, and radiant energy blocking means intermediate said first and second apertures for blocking passage of radiant energy directly between said apertures;

said emitter means mounted in said first aperture;

said detector means mounted in alignment with said second aperture.

3. The assembly of claim 2 wherein said mounting block includes a third angle between said first and second apertures and a top surface adapted to lie adjacent the inside window surface;

said radiant energy blocking means including an upstanding wall which bisects said third angle and protrudes beyond said top surface;

said wall having a free edge;

said contact means including a first edge extending along said free end of said wall and a second edge adjacent an end surface of said mounting block and spaced from said first edge, said edges lying in said plane.

4. The assembly of claim 3 wherein said biasing means engages said mounting block at a position intermediate said first and second edges.

5. The assembly of claim 4 wherein said mounting means include a housing surrounding said mounting block;

said biasing means including at least one spring extending between said housing and a rear surface of said mounting block.

6. The assembly of claim 2 including a plurality of additional apertures aligned in a row adjacent and parallel to said first aperture;

said emitter means including a plurality of energy emitting sources, each of said sources mounted in one of said aligned apertures;

said detector means including an infrared energy sensor.

7. The assembly of claim 6 including monitoring means for simultaneously monitoring and detecting the energy output from said plurality of sources whereby the average output from all said sources is detected.

8. The assembly of claim 7 including ambient energy sensing means for detecting and monitoring the ambient infrared energy adjacent said assembly.

9. The assembly of claim 6 including ambient energy sensing means for detecting and monitoring the ambient infrared energy adjacent said assembly.

10. The assembly of claim 2 wherein said emitter means includes an energy emitting source;

said support means including a first retainer fastened to said mounting block for holding said energy emitting source in said first aperture.

11. The assembly of claim 10 wherein said detector means include an energy sensor;

said support means including a second retainer fastened to said mounting block for holding said sensor in alignment with said second aperture.

12. The assembly of claim 11 including a collimator mounted in said second aperture intermediate said plane of said contact means and said sensor, said collimator limiting the field of view of energy entering said sensor by allowing only that energy which is substantially parallel to said reflection angle to impinge on said sensor.

13. The assembly of claim 12 including a filter for preventing radiant energy below a predetermined wavelength from reaching said sensor, said filter being mounted between said collimator and said sensor in alignment with said second aperture.

14. The assembly of claim 13 including a plurality of additional apertures aligned in a row adjacent and parallel to said first aperture;

a plurality of infrared energy emitting diodes, each diode mounted in one of said aligned apertures;

said diodes and apertures including cooperating means for preventing rotation of said diodes in said aligned apertures;

said first retainer including means engaging each of said diodes for holding said diodes in said aligned apertures.

15. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite surface of the window, the window having inside and outside surfaces, said assembly comprising:

emitter means for emitting radiant energy toward the window;

detector means for detecting and receiving radiant energy from said emitter means after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

support means for supporting said emitting means and detector means in spaced angular relationship to one another;

mounting means for releasably mounting said support means on the inside window surface including biasing means for resiliently holding said support means against the inside window surface with said emitter means at a predetermined incident angle and said detector means at a predetermined reflection angle; and

a circuit board;

said support means including means for mounting said circuit board thereon, said circuit board including circuit elements for controlling operation of said emitter and detector means.

16. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite surface of the window, the window having inside and outside surfaces, said assembly comprising:

emitter means for emitting radiant energy toward the window;

detector means for detecting and receiving radiant energy from said emitter means after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

support means for supporting said emitter means and detector means in spaced angular relationship to one another;

mounting means for releasably mounting said support means on the inside window surface including biasing means for resiliently holding said support means against the inside window surface with said emitter means at a predetermined incident angle and said detector means at a predetermined reflection angle;

said mounting means further including a housing for enclosing said support means, a mounting plate adapted for attachment to the inside window surface, and connecting means on said housing for slidably engaging said mounting plate.

17. The assembly of claim 16 including channel means extending from said housing for covering an electrical wires leading from said support means to the vehicle.

18. The assembly of claim 17 wherein said housing and channel means define an aperture therethrough for receiving a rearview mirror mounting assembly when said assembly is mounted on a vehicle windshield.

19. The assembly of claim 16 wherein said connecting means include a retaining plate fastened to said housing, guide means on said mounting plate for slidably receiving said retaining plate;

a plurality of retaining projections extending from said mounting plate at spaced positions, and a plurality of spaced flanges on said retaining plate at positions corresponding to said positions of said retaining projections for slidably engaging said retaining projections and retaining said support means, housing, and retaining plate as a unit to said mounting plate when said retaining plate and housing are slid with respect to said mounting plate on said guide means.

20. The assembly of claim 19 wherein said retaining plate includes a first aperture for receiving said support means and an additional aperture adjacent each of said spaced flanges for receiving said retaining projections therethrough;

said support means extending through said first aperture as urged by said biasing means for engagement with the window surface.

21. The assembly of claim 20 including a first member spaced from said retaining plate on said housing and a resilient locking member on said mounting plate for releasably engaging said first member for preventing sliding movement and release of said spaced flanges from said retaining projection until manually released from engagement with said first member.

22. The assembly of claim 16 including releasable locking means on said mounting plate for engaging a portion of said housing to hold said housing and mounting plate together until released.

23. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite surface of the window, the window having inside and outside surfaces, said assembly comprising:

emitter means for emitting radiant energy toward the window;

detector means for detecting and receiving radiant energy from said emitter means after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

support means for supporting said emitter means and detector means in spaced angular relationship to one another;

mounting means for releasably mounting said support means on the inside window surface including biasing means for resiliently holding said support means against the inside window surface with said emitter means at a predetermined incident angle and said detector means at a predetermined reflection angle; and

monitoring means in said support means for monitoring energy output from said emitter means to provide a reference energy level for comparison to the energy detected by said detector means.

24. The assembly of claim 23 including ambient energy sensing means in said support means for monitoring the ambient energy adjacent said assembly to provide a reference energy level for comparison to the energy detected by said detector means to distinguish high ambient energy levels from detected moisture or other particles.

25. The assembly of claim 24 wherein said monitoring means includes said ambient energy sensing means, said monitoring means and said ambient energy sensing means being mounted in said support means adjacent said detector means.

26. The assembly of claim 25 wherein said monitoring means and ambient energy sensing means include a sensor sensitive to infrared radiation.

27. The assembly of claim 24 wherein said ambient energy sensing means includes a sensor sensitive to infrared radiation.

28. The assembly of claim 23 wherein said monitoring means include a sensor sensitive to infrared radiation;

said detector means also including a sensor sensitive to infrared radiation.

29. A moisture sensing assembly for controlling vehicle accessories such as windshield wipers comprising:

a moisture sensing unit for engaging on one surface of a vehicle window to detect and indicate moisture or other particles accumulated on the opposite window surface;

mounting means for attachment to the one window surface;

housing means for releasably supporting and enclosing said sensing unit on the vehicle window, said housing means including means for connection to said mounting means; and

wire cover means on said housing means for covering and shielding any electrical wires which extend from said sensing unit to other portions of the vehicle.

30. A moisture sensing assembly for controlling vehicle accessories such as windshield wipers comprising:

a moisture sensing unit for engaging on one surface of a vehicle window to detect and indicate moisture or other particles accumulated on the opposite window surface;

31. The assembly of claim 30 wherein said housing means includes a one-piece housing having a hollow receptacle for said moisture sensing unit, a bifurcated hollow channel defining said aperture, and a hollow channel portion which, together with said bifurcated channel, defines said wire cover means.

32. A moisture sensing assembly for controlling vehicle accessories such as windshield wipers comprising:

a moisture sensing unit for engaging on one surface of a vehicle window to detect and indicate moisture or other particles accumulated on the opposite window surface;

housing means for releasably supporting and enclosing said sensing unit on a vehicle window; and

wire cover means for covering and shielding any electrical wires which extend from said sensing unit to other portions of the vehicle;

said housing means including a housing, a mounting plate adapted for attachment to the inside window surface, and connecting means on said housing for releasably engaging said mounting plate;

said moisture sensing unit mounted on said housing.

33. The assembly of claim 32 including releasable locking means for preventing disengagement of said connecting means from said mounting plate until manually released.

34. A moisture sensing assembly for mounting on one surface of a window to detect and indicate moisture or other particles accumulated on the opposite side of the window, the window of the type having inside and outside surfaces, said assembly comprising:

emitter means for mounting adjacent the inside surface of a window to emit radiant energy toward the window at an incident angle;

detector means for mounting adjacent the inside surface of the window to detect and receive radiant energy from the emitter means at a reflection angle after reflection and refraction by the window and any accumulated moisture or particles on the outside surface of the window;

monitoring means for monitoring energy output from said emitter means to provide a reference energy level for comparison to the energy detected by said detector means;

ambient energy sensing means for monitoring the ambient energy adjacent said assembly to provide a reference energy level for comparison to the energy detected by said detector means to distinguish high ambient energy levels from detected moisture or other particles; and

support means for supporting said emitter means and detector means in spaced, angular relationship to one another, for mounting said monitoring means in position to receive radiant energy emitted by said emitter means, and for mounting said ambient energy sensing means for receiving ambient energy from generally the same direction as viewed by said detector means.

35. The assembly of claim 34 wherein said emitter means include infrared radiation emitting means for emitting infrared radiation toward said window;

said detector means including infrared radiation detecting means for receiving and detecting infrared radiation from said emitter means as reflected by the window and any moisture or other matter thereon.

36. The assembly of claim 35 wherein said infrared radiation emitting means include pulsing means for emitting pulses of infrared radiation toward the window.

37. The assembly of claim 35 wherein said infrared radiation means include at least one infrared energy emitting diode.

38. The assembly of claim 37 including a plurality of infrared energy emitting diodes for emitting infrared energy in a common direction, said monitoring means including means for simultaneously monitoring and detecting the energy output from all of said diodes whereby the average energy output from all said diodes is detected

39. The assembly of claim 38 wherein said support means includes an aperture for mounting each of said diodes;

said means for simultaneously monitoring said diodes include a slot communicating with each of said diode mounting apertures.

40. The assembly of claim 35 wherein said monitoring means include an infrared energy sensing means for receiving and detecting infrared radiation.

41. The assembly of claim 40 wherein said detector means and monitoring means each include an infrared energy sensor, said detector cell and monitoring cell being mounted in said support means at separate positions spaced from said emitter means.

42. The assembly of claim 41 wherein said ambient energy sensing means include an infrared energy sensor mounted adjacent said detector sensor at a position spaced from said monitoring sensor in said support means.

43. The assembly of claim 42 including a collimator mounted intermediate the window and said ambient energy sensor for limiting the field of view of infrared energy entering said ambient energy sensor by allowing only that infrared energy which is substantially parallel to the reflection angle to impinge on said ambient sensor.

44. The assembly of claim 43 including a filter for preventing radiant energy below a predetermined wavelength from reaching said ambient sensor, said filter being mounted in said support means intermediate said collimator and said ambient sensor.

45. The assembly of claim 40 wherein said monitoring means and ambient energy sensing means are combined and include an infrared energy sensor mounted in said support means adjacent said detector sensor.

46. The assembly of claim 45 wherein said monitoring and ambient energy sensor is generally planar and is mounted generally perpendicular to said reflection angle.

47. The assembly of claim 34 including a collimator mounted on said support means intermediate the window and said ambient energy sensing means for limiting the field of view of radiant energy entering said ambient energy sensing means and allowing only that radiant energy which is substantially parallel to the reflection angle to impinge on said ambient energy sensing means;

and a filter mounted on said support means between said collimator and ambient energy sensing means for preventing radiant energy below a predetermined wavelength from reaching said ambient energy sensing means.

48. The assembly of claim 34 including a circuit board mounted on said support means, said circuit board including circuit elements for controlling operation of said emitter means, detector means, monitoring means and ambient energy sensing means.