Battery conditioning system having communication with battery parameter memory means in conjunction with battery conditioning

• US 4,961,043 A
• Filed: 10/16/1989
• Issued: 10/02/1990
• Est. Priority Date: 03/15/1988
• Status: Expired due to Term

• Current Assignee: Unova Incorporated (Honeywell International Inc.)
• Original Assignee: Norand Corporation (Baker Hughes Company)
• Inventors: Koenck, Steven E.
• Primary Examiner(s): Budd, Mark O.
• Assistant Examiner(s): VOELTZ, EMANUEL T
• Application Number:
  US07/422,226
• Time in Patent Office: 351 Days
• Field of Search: 320/21, 320/35, 320/36, 320/39, 320/40, 320/43
• US Class Current: 320/132
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G06F 1/263 Arrangements for using multiple switchable power supplies, e.g. battery and AC G06F1/30 takes precedence
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: H01M 6/5044 Cells or batteries structurally combined with cell condition indicating means
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/005 Detection of state of health [SOH]
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/0071 : with a programmable schedule
• CPC Class Codes: H02J 7/00711 : with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/00712 : the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: H02J 7/00714 : in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007194 : of the battery
• CPC Class Codes: H02J 9/061 : for DC powered loads
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries

Abstract

In an exemplary embodiment, a battery conditioning system monitors battery conditioning and includes a memory for storing data based thereon; for example, data may be stored representative of available battery capacity as measured during a deep discharge cycle. With a microprocessor monitoring battery operation of a portable unit, a measure of remaining battery capacity can be calculated and displayed. Where the microprocessor and battery conditioning system memory are permanently secured to the battery so as to receive operating power therefrom during storage and handling, the performance of a given battery in actual use can be accurately judged since the battery system can itself maintain a count of accumulated hours of use and other relevant parameters. In the case of a non-portable conditioning system, two-way communication may be established with a memory associated with the portable unit so that the portable unit can transmit to the conditioning system information concerning battery parameters (e.g. rated battery capacity) and/or battery usage (e.g. numbers of shallow discharge and recharge cycles), and after a conditioning operation, the conditioning system can transmit to the portable unit a measured value of battery capacity, for example.

Claims

1. In a battery conditioning system, a portable battery powered utilization device of size and weight to be held in one hand during use, and operating from battery power during portable operation thereof,

battery means operatively coupled with said utilization device for supply operating power thereto during portable operation,

battery conditioning system means coupled with said utilization device during conditioning operation and operatively coupled with said battery means and comprising battery conditioning means for effecting conditioning of said battery means, and

battery parameter sensing means for sensing a battery parameter,

said battery conditioning system means including computer operating means operatively coupled with said battery conditioning means and controlling condition of said battery means in conjunction with said battery parameter sensing means,

said computer operating means having communications means for the transmission of data concerning said battery means to a remote station.

2. In a battery conditioning system a portable battery powered utilization device of size and weight to be held in one hand during use, and operating from battery power during portable operation thereof,

battery means operatively coupled with said utilization device for supplying operating power thereto during portable operation,

battery conditioning system means coupled with said utilization device during conditioning operation and operatively coupled with said battery means and comprising battery conditioning means for effecting conditioning of said battery means, and

battery parameter sensing means for sensing a battery parameter,

said battery conditioning system means including computer operating means operatively coupled with said battery conditioning means and controlling conditioning of said battery means in conjunction with said battery parameter sensing means,

said battery conditioning system means being responsive to a computer generated control signal from the computer operating means, and controlling the supply of charging current to said battery means during a conditioning operation in accordance with said computer generated control signal,

said battery conditioning system means comprising a charging current control circuit for receiving a control signal and for controlling the supply of charging current to said battery means according to said control signal, and control signal generating means for generating a default value of said control signal in the absence of a computer generated control signal from the computer operating means, and said computer operating means being coupled with said control signal generating means for altering the value of charging current away from said default value according to a computer generated control signal from said computer operating means.

3. In a battery conditioning system according to claim 2, said computer operating means having digital to analog converter means for receiving a computer generated control signal therefrom and for supplying an analog output signal to said control signal generating means for overriding the default value of said control signal according to the computer generated control signal from the computer operating means.

4. In a battery conditioning system according to claim 3, said control signal generating means comprising a resistance network supplied with a charging potential of said battery conditioning system means during a battery charging operation, so as to supply a default value of said control signal, and said digital to analog converter means being coupled with said resistance network so as to alter the control signal according to a computer generated control signal supplied to said digital to analog converter means by said computer operating means.

5. In a battery conditioning system,

6. a portable battery powered utilization device of size and weight to be held in one hand during use, and operating from battery power during portable operation thereof,

battery means operatively coupled with said utilization device for supplying operating power thereto during portable operation,

battery conditioning system means coupled with said utilization device during conditioning operation and operatively coupled with said battery means and comprising battery conditioning means for effecting conditioning of said battery means, and

battery parameter sensing means for sensing a battery parameter,

said battery conditioning system means including computer operating means operatively coupled with said battery conditioning means and controlling conditioning of said battery means in conjunction with said battery parameter sensing means,

said computer operating means having communications means for the transmission of data concerning said battery means, said communications means comprising digital to analog converter means in said utilization device and controlled by said computer operating means for supplying an analog output signal to said battery conditioning means

said battery conditioning means comprising an external battery charging circuit external to said utilization device, and having a control signal generating means for establishing a default value of battery charging current to be supplied by said circuit in the absence of an analog output signal from said digital to analog converter means.

8. A portable battery powered system according to claim 6, with said computer operating means of said portable utilization device supplying a computer generated control signal according to rated battery capacity of said battery means, to an external battery charging circuit to control charging current supplied to said battery means during battery charging operation.

9. A portable battery powered system according to claim 6, with said computer operating means of said portable utilization device supplying a computer generated control signal according to a measure of battery temperature, to an external battery charging circuit to control the charging current supplied to said battery means during battery charging operation.

10. A portable battery powered system according to claim 6, with said computer operating means of said portable utilization device supplying a computer generated control signal according to a measure of battery terminal voltage, to an external battery charging circuit to control the charging current supplied to said battery means during battery charging operation.

11. A portable battery powered system according to claim 6, with said computer operating means of said portable utilization device supplying a computer generated control signal according to the charge condition of the battery means, such that a fast charge rate and a slow charge rate are selectively established according to the charge condition of the battery means at the initiation of a battery charging operation.

12. A portable battery powered system according to claim 6, with said computer operating means maintaining a measure of battery usage during portable operation and supplying a computer generated control signal according to such measure of battery usage at the initiation of battery conditioning operation.

13. A portable battery powered system according to claim 11, with said computer operating means maintaining a measure of battery usage without directly sensing battery current, such that resistance in series with the battery means is avoided.

15. A portable battery powered system according to claim 13, with battery parameter sensing means providing a measure of battery temperature to said computer operating means, and said computer operating means providing a computer generated control signal in accordance with such measure of battery temperature.

16. A portable battery powered system according to claim 13, with battery parameter sensing means providing measures of battery temperature and battery terminal voltage to said computer operating means, and said computer operating means providing a computer generated control signal in accordance with said measures of battery temperature and battery terminal voltage.

7. A portable battery powered system

comprising a portable battery powered utilization device operating from battery power during portable operation,

battery means operatively coupled with said utilization device for supplying operating power thereto during portable operation, and

conditioning control means comprising computer operating means having computer output means for coupling with an external battery conditioning circuit during conditioning of the battery means, with said computer operating means of said portable utilization device supplying a computer generated control signal according to a measured battery parameter to a battery charging circuit to control charging current supplied to said battery means during a battery charging operation.

14. A portable battery powered system

comprising a portable battery powered utilization device operating from battery power during portable operation,

battery means operatively coupled with said utilizing device for supplying operating power thereto during portable operation, and

conditioning control means comprising computer operating means having computer output means for coupling with an external battery conditioning circuit during conditioning of the battery means,

with said computer output means comprising digital to analog converter means for receiving a computer generated control signal from the computer operating means and for supplying an analog output signal to an external battery current supply circuit so as to control the value of charging current supplied to said battery means.

17. A portable battery powered system

comprising a portable battery powered utilization device operating from battery power during portable operation,

battery means operatively coupled with said utilization device for supplying operating power thereto during portable operation, and

conditioning control means comprising computer operating means having computer output means for coupling with an external battery conditioning circuit during conditioning of the battery means,

with said computer output means comprising digital communication means for the transmission of data concerning said battery means to an external battery conditioning circuit.

19. The method of claim 17, further comprising storing data in said data storage means in accordance with rated battery capacity of said rechargeable battery means.

20. The method of claim 17, further comprising storing data in said data storage means in accordance with a measure of battery temperature.

21. The method of claim 17, further comprising storage data in said data storage means in accordance with a measure of battery terminal voltage.

22. The method of claim 17, further comprising storing data in said data storage means in accordance with a measure of usage of the device portable operation.

23. The method of claim 17, further comprising storing data in said data storage means in accordance with a measure of the usage of the device during portable operation without reliance upon the sensing of battery current amplitude.

24. The method of claim 17, further comprising coupling with an external circuit providing for a default value of charging current, and overriding the default value according to the data stored in the data storage means.

25. The method of claim 17, further comprising controlling the rate of charging of the battery means in accordance with a measure of the load on the external charging circuit provided by the utilization device as well as the requirement for efficient recharging of the battery means.

18. The method of conditioning a portable utilization device containing rechargeable battery means and data storage means, which comprises

storing data which is a function of said battery means in the data storage means,

coupling said portable utilization device with an external conditioning circuit for supplying charging current to the rechargeable battery means during a conditioning operation, and

controlling the rate of charging of the battery means during a conditioning operation in accordance with the data stored in said data storage means.